CrazyDrill SST-Inox. World s Newest Tool. Solid carbide drill for stainless steel and super alloys

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Madison Sullivan
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1 Crazyri SST-Inox Word s Newest Too Soid carbide dri or stainess stee and super aoys

2 Crazyri SST-Inox The atest stroke o genius rom Mikron Too 2 dris or stainess stee and super aoys Mikron Too oers 2 excusive soutions or driing up to

1 Shat The robust soid carbide shat aows a stabe driing without vibrations.

The resut is a reiabe process and an increceased productivity.

3 1 3 1 4 Coating The especiay deveoped high-perormance coating exedur is abrasion and heat resistant.

2 2 Crazyri SST-Inox The atest stroke o genius rom Mikron Too 2 dris or stainess stee and super aoys Mikron Too oers 2 excusive soutions or driing up to 8 x d: a) Crazyri Inox Type IN or driing with externa cooing. b) Crazyri Inox Type IK or driing with interna cooing. 1 Shat The robust soid carbide shat aows a stabe driing without vibrations. Food cooing Type IN Through cooing Type IK 2 2 New cooing concept The through cooant through the shank provides an eicient cooing to the dri point. The resut is a reiabe process and an increceased productivity. 3 Soid carbide The soid carbide especiay deveoped or Crazyri SST-Inox uis perecty a requests or the machining o stainess stee and super aoys Coating The especiay deveoped high-perormance coating exedur is abrasion and heat resistant. It prevents buid up materia and supports a smooth chip remova. The resut is a ong too ie. 2 5 igressive ute The newest patented digressive ute technoogy guarantees a quick chip evacuation and an high stiness Cutting geometry The dri point geometry is especiay deveoped or stainess stee and super aoys. This new geometry ensures: - high cutting edge stabiity - short chips - se-centering

3 3 Crazyri SST-Inox Best perormance in stainess stee and super aoys Shorter machining time * More cutting speed Higher eed rate = up to 10 times aster 0 riing depth 10 Type IK Type IN Competitor 0 Time 10 Longer too ie * Specia carbide High perormance coating Through cooant = up to 15 times onger 0 Lie time 10 Type IK Type IN Competitor 0 Wear 100 Higher process reiabiity * Short chips Quick chips evacuation = higher productivity 0 Productivity 100 Type IK Type IN Competitor 0 Process time 100 Lower production costs * Shorter machining time Longer too ie Higher process reiabiity = up to 3 times 0 Costs Competitor Type IN Type IK 0 Tota driing enght * Comparison based on toos or stainess stee and super aoys avaiabe on the market and driing parameters recommended by the competitors.

4 Crazyri SST-Inox riing with externa cooing Type IN Exampe: Stainess stee: 316L / 1.4435 d =.0197 (0.5 mm), riing depth 8 x d v c = 100 SFM (30 m/min) =.0006 IPR (0.015 mm/rev) Q 1 = 2 x d Q x = 0.

4 4 Crazyri SST-Inox riing with externa cooing Type IN Exampe: Stainess stee: 316L / d =.0197 (0.5 mm), riing depth 8 x d v c = 100 SFM (30 m/min) =.0006 IPR (0.015 mm/rev) Q 1 = 2 x d Q x = 0.5 x d Time or 100 hoes = 13 minutes Process riing according to IN / PAL: G83 deep hoe driing cyce with chip pecking, Q = depth o the singe step Step 1 Crazyri Twicenter Centering (see page 13) Step 2 Crazyri SST-Inox IN First step Q 1 and urther steps Q x (see chart page 6/7) Q x Q x Q x

5 5 Crazyri SST-Inox riing with externa cooing Type IN 8xd 130 RI Item number d 0/ c mm (h6) L d 0/ C IN C IN C IN C IN C IN C IN C IN C IN C IN C IN C IN C IN C IN C IN C IN C IN C IN C IN C IN C IN C IN C IN C IN C IN C IN C IN C IN C IN C IN C IN C IN C IN C IN C IN C IN c inch (h6) L d 130 c L c = Cutting ength = Fute ength

6 6 Crazyri SST-Inox riing with externa cooing Type IN Metric group number IN USA M N S erritic martensitic martensitic - PH austenitic Copper Brass ead ree Super aoys Cr-Co aoys X6Cr17 S X6CrMoS17 AISI 430F X30Cr13 AISI 420B X46Cr13 AISI 420C X17CrNi16-2 AISI X90CrMoV18 AISI 440B X105CrMo17 AISI 440C X5CrNiCuNb 16-4 AISI 630 / ASTM 17-4 PH X5CrNiCuNb 15-5 ASTM 15-5 PH X8CrNiS 18-9 AISI X5CrNi AISI X2CrNiMo AISI 316L X2CrNiMo AISI 316LM X1NiCrMoCu AISI 904L Cu-OF OF C Cu-ETP ETP C CuZn37 CW508L C CuZNn40 CW509L C Incone Incone NiMo28 Hasteoy B NiCr22Fe18Mo Hasteoy X CrCoMo28 F CoCr20W15Ni Haynes 25 Inches group number IN USA M N S erritic martensitic martensitic - PH austenitic Copper Brass ead ree Super aoys Cr-Co aoys Recommendation or too hoders see page X6Cr17 S X6CrMoS17 AISI 430F X30Cr13 AISI 420B X46Cr13 AISI 420C X17CrNi16-2 AISI X90CrMoV18 AISI 440B X105CrMo17 AISI 440C X5CrNiCuNb 16-4 AISI 630 / ASTM 17-4 PH X5CrNiCuNb 15-5 ASTM 15-5 PH X8CrNiS 18-9 AISI X5CrNi AISI X2CrNiMo AISI 316L X2CrNiMo AISI 316LM X1NiCrMoCu AISI 904L Cu-OF OF C Cu-ETP ETP C CuZn37 CW508L C CuZNn40 CW509L C Incone Incone NiMo28 Hasteoy B NiCr22Fe18Mo Hasteoy X CrCoMo28 F CoCr20W15Ni Haynes 25

7 7 Cutting data chart Indications in m/min and mm/rev v c Ød Ød Ød Ød Ød Ød [m/min] Q x /2 x Ø /2 x Ø /2 x Ø /2 x Ø /2 x Ø /2 x Ø /2 x Ø /2 x Ø /2 x Ø /2 x Ø /2 x Ø /2 x Ø /2 x Ø /2 x Ø /2 x Ø /2 x Ø /2 x Ø /2 x Ø /2 x Ø /2 x Ø /2 x Ø /2 x Ø /2 x Ø /2 x Ø x Ø x Ø x Ø x Ø x Ø x Ø x Ø 2 x Ø x Ø 2 x Ø x Ø 2 x Ø x Ø 2 x Ø x Ø 2 x Ø x Ø 2 x Ø /4 x Ø /4 x Ø /4 x Ø /4 x Ø /4 x Ø /4 x Ø /2 x Ø /2 x Ø /2 x Ø /2 x Ø /2 x Ø /2 x Ø Indications in SFM and IPR v c Ød Ød Ød Ød Ød Ød [SFM] /2 x Ø /2 x Ø /2 x Ø /2 x Ø /2 x Ø /2 x Ø /2 x Ø /2 x Ø /2 x Ø /2 x Ø /2 x Ø /2 x Ø /2 x Ø /2 x Ø /2 x Ø /2 x Ø /2 x Ø /2 x Ø /2 x Ø /2 x Ø /2 x Ø /2 x Ø /2 x Ø /2 x Ø x Ø x Ø x Ø x Ø x Ø x Ø x Ø 2 x Ø x Ø 2 x Ø x Ø 2 x Ø x Ø 2 x Ø x Ø 2 x Ø x Ø 2 x Ø /4 x Ø /4 x Ø /4 x Ø /4 x Ø /4 x Ø /4 x Ø /2 x Ø /2 x Ø /2 x Ø /2 x Ø /2 x Ø /2 x Ø

8 8 Crazyri SST-Inox riing with interna cooing Type IK Exampe: Stainess stee: 316L / d =.0197 (0.5 mm), riing depth 8 x d v c = 150 SFM (35 m/min) =.0006 IPR (0.015 mm/rev) Q 1 = 2 x d Q x = 1 x d Time or 100 hoes = 7 minutes Process riing according to IN / PAL: G83 deep hoe driing cyce with chip pecking, Q = depth o the singe step Step 1 Crazyri Twicenter Centering (see page 13) Step 2 Crazyri SST-Inox IK First step Q 1 and urther steps Q x (see chart page 10/11) Q x Q x Q x

9 9 Crazyri SST-Inox riing with interna cooing Type IK 8xd 130 RI Artice number d 0/ c mm (h6) L d 0/ C IK C IK C IK C IK C IK C IK C IK C IK C IK C IK C IK C IK C IK C IK C IK C IK C IK C IK C IK C IK C IK C IK C IK C IK C IK C IK C IK C IK C IK C IK C IK C IK C IK C IK C IK c inch (h6) L d 130 c L c = Cutting ength = Fute ength

10 10 Crazyri SST-Inox riing with interna cooing Type IK Metric group number IN USA M N S erritic martensitic martensitic - PH austenitic Copper Brass ead ree Super aoys Cr-Co aoys X6Cr17 S X6CrMoS17 AISI 430F X30Cr13 AISI 420B X46Cr13 AISI 420C X17CrNi16-2 AISI X90CrMoV18 AISI 440B X105CrMo17 AISI 440C X5CrNiCuNb 16-4 AISI 630 / ASTM 17-4 PH X5CrNiCuNb 15-5 ASTM 15-5 PH X8CrNiS 18-9 AISI X5CrNi AISI X2CrNiMo AISI 316L X2CrNiMo AISI 316LM X1NiCrMoCu AISI 904L Cu-OF OF C Cu-ETP ETP C CuZn37 CW508L C CuZNn40 CW509L C Incone Incone NiMo28 Hasteoy B NiCr22Fe18Mo Hasteoy X CrCoMo28 F CoCr20W15Ni Haynes 25 Inches group number IN USA M N S erritic martensitic martensitic - PH austenitic Copper Brass ead ree Super aoys Cr-Co aoys Recommendation or too hoders see page X6Cr17 S X6CrMoS17 AISI 430F X30Cr13 AISI 420B X46Cr13 AISI 420C X17CrNi16-2 AISI X90CrMoV18 AISI 440B X105CrMo17 AISI 440C X5CrNiCuNb 16-4 AISI 630 / ASTM 17-4 PH X5CrNiCuNb 15-5 ASTM 15-5 PH X8CrNiS 18-9 AISI X5CrNi AISI X2CrNiMo AISI 316L X2CrNiMo AISI 316LM X1NiCrMoCu AISI 904L Cu-OF OF C Cu-ETP ETP C CuZn37 CW508L C CuZNn40 CW509L C Incone Incone NiMo28 Hasteoy B NiCr22Fe18Mo Hasteoy X CrCoMo28 F CoCr20W15Ni Haynes 25

11 11 Cutting data chart Indications in m/min and mm/rev v c Ød Ød Ød Ød Ød Ød [m/min] Q x x Ø 2 x Ø x Ø 2 x Ø x Ø 2 x Ø x Ø 2 x Ø x Ø 2 x Ø x Ø 2 x Ø x Ø 2 x Ø x Ø 2 x Ø x Ø 2 x Ø x Ø 2 x Ø x Ø 2 x Ø x Ø 2 x Ø x Ø 2 x Ø x Ø 2 x Ø x Ø 2 x Ø x Ø 2 x Ø x Ø 2 x Ø x Ø 2 x Ø x Ø 2 x Ø x Ø 2 x Ø x Ø 2 x Ø x Ø 2 x Ø x Ø 2 x Ø x Ø 2 x Ø x Ø x Ø x Ø x Ø x Ø x Ø x Ø x Ø x Ø x Ø x Ø x Ø /2 x Ø /2 x Ø /2 x Ø /2 x Ø /2 x Ø /2 x Ø x Ø 2 x Ø x Ø 2 x Ø x Ø 2 x Ø x Ø 2 x Ø x Ø 2 x Ø x Ø 2 x Ø Indications in SFM and IPR v c Ød Ød Ød Ød Ød Ød [SFM] x Ø 2 x Ø x Ø 2 x Ø x Ø 2 x Ø x Ø 2 x Ø x Ø 2 x Ø x Ø 2 x Ø x Ø 2 x Ø x Ø 2 x Ø x Ø 2 x Ø x Ø 2 x Ø x Ø 2 x Ø x Ø 2 x Ø x Ø 2 x Ø x Ø 2 x Ø x Ø 2 x Ø x Ø 2 x Ø x Ø 2 x Ø x Ø 2 x Ø x Ø 2 x Ø x Ø 2 x Ø x Ø 2 x Ø x Ø 2 x Ø x Ø 2 x Ø x Ø 2 x Ø x Ø x Ø x Ø x Ø x Ø x Ø x Ø x Ø x Ø x Ø x Ø x Ø /2 x Ø /2 x Ø /2 x Ø /2 x Ø /2 x Ø /2 x Ø x Ø 2 x Ø x Ø 2 x Ø x Ø 2 x Ø x Ø 2 x Ø x Ø 2 x Ø x Ø 2 x Ø

12 12

13 Crazyri Twicenter The perect spot dri or Crazyri SST-Inox Twicenter Traditiona design: Crazyri Twicenter: 1. Poor chip remove: risk o aiure. 1. 130 point ange avors chip evacuation. 2 1 2.

Large web requires high penetration orce and causes high pressure on the point: risk o breakage. 2 1 4 2. 130 point ange reduces the pressure on the point. 3.

13 13 Crazyri Twicenter The perect spot dri or Crazyri SST-Inox Twicenter Traditiona design: Crazyri Twicenter: 1. Poor chip remove: risk o aiure point ange avors chip evacuation / 90 point ange resuts in insuicient cutting speed and high pressure on the point: risk o breakage. 3. Large web requires high penetration orce and causes high pressure on the point: risk o breakage point ange reduces the pressure on the point. 3. Short web reduces penetration orce on the point. 4. Through too cooant suppy guarantees optima cooing and ubrication The doube point Two versions or dierent chamers. For chamers o 60 and 90 the doube point guarantees exceent rigidity. Cooant suppy Chamer 60 Point ange 130 Chamer 90 Point ange advantages - Centering and chamering in one singe step - High process reiabiity due to robust point ange - Each Crazyri Twicenter can prepare the hoes or various dri diameters - Increased too ie due to through too cooant and matching coating - Recommended or machining with and without through too cooant capabiities Interna Externa

14 14 Crazyri Twicenter Centering and Chamering in one step Twicenter 130 RI 60 Centering Chamering 60 Crazyri Twicenter or a chamer o 60 mm Item number Point ange Chamer a d 1 d 2 (h6) L d 1 d 2 (h6) L CC CC CC CC CC inch x riing depths (mm), in reation to required chamer diameter (with chamer o 60 ) x riing depths (inch), in reation to required chamer diameter (with chamer o 60 ) Ø dx CC CC CC CC CC Ø dx CC CC CC CC CC d x α x d 1 d L d 1 130

15 15 Crazyri Twicenter Centering and Chamering in one step 130 RI 90 Centering Chamering 90 Crazyri Twicenter or a chamer o 90 mm Item number Point ange Chamer a d 1 d 2 (h6) L d 1 d 2 (h6) L CC CC CC CC CC inch x riing depths (mm), in reation to required chamer diameter (with chamer o 90 ) x riing depths (inch), in reation to required chamer diameter (with chamer o 90 ) Ø dx CC CC CC CC CC Ø dx CC CC CC CC CC d x x d 1 130

16 16 Crazyri Twicenter The perect spot dri or Crazyri SST-Inox Metric group number IN USA M N S erritic martensitic martensitic - PH austenitic Copper Brass ead ree Super aoys Cr-Co aoys X6Cr17 S X6CrMoS17 AISI 430F X30Cr13 AISI 420B X46Cr13 AISI 420C X17CrNi16-2 AISI X90CrMoV18 AISI 440B X105CrMo17 AISI 440C X5CrNiCuNb 16-4 AISI 630 / ASTM 17-4 PH X5CrNiCuNb 15-5 ASTM 15-5 PH X8CrNiS 18-9 AISI X5CrNi AISI X2CrNiMo AISI 316L X2CrNiMo AISI 316LM X1NiCrMoCu AISI 904L Cu-OF OF C Cu-ETP ETP C CuZn37 CW508L C CuZNn40 CW509L C Incone Incone NiMo28 Hasteoy B NiCr22Fe18Mo Hasteoy X CrCoMo28 F CoCr20W15Ni Haynes 25 Inches group number IN USA M N S erritic martensitic martensitic - PH austenitic Copper Brass ead ree Super aoys Cr-Co aoys X6Cr17 S X6CrMoS17 AISI 430F X30Cr13 AISI 420B X46Cr13 AISI 420C X17CrNi16-2 AISI X90CrMoV18 AISI 440B X105CrMo17 AISI 440C X5CrNiCuNb 16-4 AISI 630 / ASTM 17-4 PH X5CrNiCuNb 15-5 ASTM 15-5 PH X8CrNiS 18-9 AISI X5CrNi AISI X2CrNiMo AISI 316L X2CrNiMo AISI 316LM X1NiCrMoCu AISI 904L Cu-OF OF C Cu-ETP ETP C CuZn37 CW508L C CuZNn40 CW509L C Incone Incone NiMo28 Hasteoy B NiCr22Fe18Mo Hasteoy X CrCoMo28 F CoCr20W15Ni Haynes 25

17 17 Cutting data chart Twicenter Indications in m/min and mm/rev v c Ød Ød Ød Ød Ød [m/min] Indications in SFM and IPR v c Ød Ød Ød Ød Ød [SFM]

18 Crazyri SST-Inox Technica inormation Too hoders Hydrauic too hoder: Minima run out (T.I.R.). irect camping or shank diameter.2362 (6 mm) and with intermediate seeve or smaer shat diameter.

18 18 Crazyri SST-Inox Technica inormation Too hoders Hydrauic too hoder: Minima run out (T.I.R.). irect camping or shank diameter.2362 (6 mm) and with intermediate seeve or smaer shat diameter. Cooing ubricant / iter: For optimum resuts Mikron Too recommends the use o cutting oi as cooant. Aternativey emusion coud be used. Large cooant hoes enabe to use standard iter, 50mm or better. Pressure and quantity: Mikron Too recommends ubricant pressure as deined in the chart beow. Higher pressure is generay better or cooing the too and ushing o chips. Shrink-it too hoder: Guarantees minima run out (T.I.R.) with secure riction-type ocking and provides an optimum connection between too and hoder. High-precision coets: For minima run out (T.I.R.). Chart or cooant pressure and ow rate: Cooing ubricant: cutting oi Revoution [rpm] < > Minima pressure [psi/bar] 218 / / 30 Ød Too Fow rate [/min] Presetting set screw: Presetting set screw must not cover through eed hoes on cutting too.

19 19 Crazyri SST-Inox Appications enta Aerospace Watches Machine Buiding Conveyor Technique Petrochemistry Jewery Medica Food Industry 8xd Highest perormance Max. driing depth 8 x d Exceent too ie 60 Chamer 60 ri with interna cooing 90 Chamer 90 ri with externa cooing Soid carbide dri 130 Point ange 130 RI High-perormance coating

20 Your contacts Headquarter and Production: Mikron Too SA Agno P.O. Box 340 6934 Bioggio Switzerand Phone +41 91 610 40 00 Fax +41 91 610 40 10 mto@mikron.

20 20 Your contacts Headquarter and Production: Mikron Too SA Agno P.O. Box Bioggio Switzerand Phone Fax Production or Germany and Regrinding or UE: Mikron GmbH Rottwei Abteiung Werkzeuge Berner Fed Rottwei Germany Phone Fax North and South America Saes and Support: Mikron Corp. Monroe P.O. Box Main Street Monroe, CT USA Phone Fax Inormation and technica data are iabe to changes without prior notiication. Mikron is a trademark o Mikron Hoding AG, Bie (Switzerand)

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