MIG/MAG. Catalogue 2004/2005. W elding & cutting brought to the point.

Transcription

1 MIG/MAG Catalogue 2004/2005 W elding & cutting brought to the point.

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3 Content MIG/MAG Welding Torches MIG/MAG Welding Torches MB air-cooled (up to 230 A) Page 4 5 MB 15 AK / 15 AK-FX / 25 AK / 25 AK-FX MIG/MAG Welding Torches MB air-cooled (up to 300 A) Page 6 7 MB 24 KD / 26 KD / 36 KD MIG/MAG Welding Torches MB liquid-cooled (up to 550 A) Page 8 9 MB 240 D / 401 D / 401 / 501 D / 501 MIG/MAG Welding Torches ABIMIG air-cooled (up to 250 A) Page ABIMIG 150 / 150 T / 200 / 200 T / 250 / 250 T MIG/MAG Welding Torches ABIMIG air-cooled (up to 450 A) Page ABIMIG 300 / 300 T / 350 / 350 T / 450 / 450 T MIG/MAG Welding Torches ABIMIG liquid-cooled (up to 550 A) Page ABIMIG 240 D WT / 401 D WT / 401 WT / 501 D WT / 501 WT MIG/MAG Welding Torches ABIMIG liquid-cooled (up to 600 A) Page ABIMIG 452 W / 452 D W / 535 / 645 MIG/MAG Welding Torches Push-Pull PP air- and liquid-cooled (up to 350 A) Page PP 24 D / 36 D / 240 D / 401 D MIG/MAG Fume Extraction Torches RAB Plus air- and liquid-cooled (up to 550 A) Page RAB Plus 15 AK / 24 KD / 25 AK / 36 KD / 240 D / 501 D / 501 MIG/MAG Automatic Welding Torches air- and liquid-cooled Page AUT / ABIMIG MT Spare Parts Bikox, Control Cables, Hoses, Handles and Liner Page Cooling Recirculators WK 23 / WK 43 Page 27 Welding Accessories Anti Spatter Spray, Düsofix, Wire Cleaning Set, Special Coolant and so on Page Central adaptor and central connector system The universal connection Page Central adaptor with spring contacts Flexible contacting... Page

4 MIG/MAG Welding Torches MB air-cooled Rating 150 A up to 230 A The MIG/MAG torch series MB is available in air and liquid-cooled variants and combines progressive technology and quality, enabling trouble-free operation for every application. All torches are thoroughly designed to provide comfortable and precise operation. Worldwide recognized top quality Ergonomically and technically mature and 100 % reliable Optimum cooling of the torch, extending torch life Time-saving torch changeover due to the ABICOR BINZEL central adaptor system MB 15 AK Rating: 180 A CO A Mixed Gases M21 (DIN EN 439) Duty cycle: 60 % Wire size: mm MB 15 AK-FX (Flexible) Rating: 180 A CO A Mixed Gases M21 (DIN EN 439) Duty cycle: 60 % Wire size: mm MB 25 AK Rating: 230 A CO A Mixed Gases M21 (DIN EN 439) Duty cycle: 60 % Wire size: mm MB 25 AK-FX (Flexible) Rating: 230 A CO A Mixed Gases M21 (DIN EN 439) Duty cycle: 60 % Wire size: mm Torch complete* Part-No. Swan neck Type Handle 3 m 4 m 5 m Type Part-No. MB 15 AK ERGO MB 15 AK-FX ERGO Flexible MB 25 AK ERGO MB 25 AK-FX ERGO Flexible * Complete torches (central adaptor with spring pins) look at page 35.

5 MB 15, MB 25 Wear parts MB 15 MB mm 57 mm Ø A Ø 18 Ø B Ø 22 Gas nozzle (10 pcs.) Ø A Ø B Cylindrical Ø Ø Conical Ø Ø Conical Ø Ø mm Ø6 Ø8 Contact tip (10 pcs.) M6 M6 E-Cu Ø Ø Ø Ø E-Cu for Al Ø Ø Ø CuCrZr Ø Ø Ø Ø Nozzle spring (20 pcs.) mm M6 M8x1 LH Gas nozzle holder / Contact tip holder M (20 pcs.) M6 M8 Liner for 3 m for 4 m for 5 m Insulated Ø liner Ø Ø Ø Teflon Ø liner Ø Ø Ø Carbon Ø teflon Ø liner Ø Ø

6 MIG/MAG Welding Torches MB air-cooled Rating 220 A up to 300 A Worldwide recognized top quality Ergonomically and technically mature and 100 % reliable Optimum cooling of the torch, extending torch life Time-saving torch changeover due to the ABICOR BINZEL central adaptor system MB 24 KD Rating: 250 A CO A Mixed Gases M21 (DIN EN 439) Duty cycle: 35 % Wire size: mm MB 26 KD Rating: 230 A CO A Mixed Gases M21 (DIN EN 439) Duty cycle: 35 % Wire size: mm MB 36 KD Rating: 300 A CO A Mixed Gases M21 (DIN EN 439) Duty cycle: 60 % Wire size: mm Torch complete* Part-No. Swan neck Type Handle 3 m 4 m 5 m Type Part-No. MB 24 KD ERGO MB 26 KD ERGO MB 36 KD ERGO * Complete torches (central adaptor with spring pins) look at page 35.

7 MB 24, MB 26, MB 36 Wear parts MB 24 MB 26 MB 36 63,5 mm 76 mm 84 mm ØA Ø20 ØB Ø24 ØC Ø24 Gas nozzle (10 pcs.) Ø A Ø B Ø C Cylindrical Ø Ø Ø Conical Ø 12, Ø Ø Conical Ø Ø Ø mm 30 mm Ø8 Ø8 Contact tip (10 pcs.) M6 M6 M8 M6 M8 E-Cu Ø Ø Ø E-Cu for Al Ø Ø Ø CuCrZr Ø Ø Ø Ø10 Ø8 Ø10 26 mm 22 mm M6 M6 M6 / M8 M8 M6 / M8 Contact tip holder (10 pcs.) M M M8 20 mm 29 mm 32,5 mm Gas diffuser (10 pcs.) Standard Long life Ceramic Liner for 3 m for 4 m for 5 m Insulated Ø liner Ø Ø Teflon Ø liner Ø Ø Carbon Ø teflon Ø liner Ø

8 MIG/MAG Welding Torches MB liquid-cooled Rating 270 A up to 550 A Worldwide recognized top quality Ergonomically and technically mature and 100 % reliable Optimum cooling of the torch, extending torch life Time-saving torch changeover due to the ABICOR BINZEL central adaptor system MB 240 D Rating: 300 A CO A Mixed Gases M21 (DIN EN 439) Duty cycle: 100 % Wire size: mm MB 401 D / MB 401 Rating: 400 A / 450 A CO A / 400 A Mixed Gases M21 (DIN EN 439) Duty cycle: 100 % Wire size: mm MB 501 D / MB 501 Rating: 500 A / 550 A CO A / 500 A Mixed Gases M21 (DIN EN 439) Duty cycle: 100 % Wire size: mm Torch complete* Part-No. Swan neck Type Handle 3 m 4 m 5 m Type Part-No. MB 240 D ERGO MB 401 D ERGO MB 401 ERGO MB 501 D ERGO MB 501 ERGO * Complete torches (central adaptor with spring pins) look at page 35.

9 MB 240, MB 401 / 501 Wear parts MB 240 MB 401 D / 501 D MB 401 / ,5 mm 76 mm 76 mm ØA Ø20 ØB Ø24 ØC Ø24 Gas nozzle (10 pcs.) Ø A Ø B Ø C Cylindrical Ø Ø Ø Conical Ø Ø Ø Conical Ø Ø Ø mm 30 mm Ø8 Ø8 Contact tip (10 pcs.) M6 M6 M8 M6 M8 E-Cu Ø Ø Ø Ø E-Cu for Al Ø Ø Ø Ø CuCrZr Ø Ø Ø Ø Ø10 Ø8 Ø10 26 mm 25 mm M6 M6 M6 / M8 M10x1 Contact tip holder (10 pcs.) M M mm Gas diffuser (10 pcs.) Standard Long life Ceramic Liner for 3 m for 4 m for 5 m Guide Ø spiral Ø liner Ø blank Ø Teflon Ø liner Ø Ø Ø Carbon Ø teflon Ø liner Ø Ø

10 MIG/MAG Welding Torches ABIMIG air-cooled Rating 140 A up to 250 A The ABIMIG air-cooled torches with optional fixed or turnable necks, are suitable for almost all welding jobs. Due to the separated liner (on the turnable type) a quick neck change is possible without any problems. The insulated screwable gas nozzles have a rating of up to 450 A. Different types of handles and triggers lengths offer variable handling and round up the profile of the torch range. Considering the overall possibilities of this product line, they are ideal for industrial high-performance applications. High performance whatever the welding job Quickly changeable, turnable torch neck with separated liner BIKOX R high flexibility even at temperatures below zero, extremely UV-resistant, considerably increased temperature stability and tensile strength ABIMIG 150 / 150 T Rating: 160 A CO A Mixed Gases M21 (DIN EN 439) Duty cycle: 60 % Wire size: mm ABIMIG 200 / 200 T Rating: 180 A CO A Mixed Gases M21 (DIN EN 439) Duty cycle: 60 % Wire size: mm ABIMIG 250 / 250 T Rating: 250 A CO A Mixed Gases M21 (DIN EN 439) Duty cycle: 60 % Wire size: mm Torch complete Part-No. Swan neck Type Handle 3 m 4 m 5 m Type Part-No. ABIMIG 150* Handle L 767.D D D D004 ABIMIG 150 T Handle L 006.D D D D291 ABIMIG 200* Handle L 767.D D D D109 ABIMIG 200 T Handle L 002.D D D D281 ABIMIG 250* Handle S 767.D D D D201 ABIMIG 250 T Handle S 004.D D D D281 * also available as machine torch (straight or 45 bent)

11 ABIMIG 150, ABIMIG 200, ABIMIG 250 Wear parts ABIMIG 150 ABIMIG 200 / 250 X1 X2 Ø A Ø 20 Ø B Ø 22 Gas nozzle (10 pcs.) Ø A X1 Ø B X2 Conical Ø mm 145.D001 Ø mm 145.D011 Conical Ø mm 145.D004 Ø mm 145.D012 Cylindrical Ø mm 145.D003 Ø mm 145.D mm 25 mm Ø6 Ø6 Ø8 Contact tip (10 pcs.) M6 M6 M6 E-Cu Ø Ø Ø Ø E-Cu for Al Ø Ø Ø CuCrZr Ø Ø Ø Ø mm 43 mm Contact tip holder (10 pcs.) M6 006.D D279 M6 Neck liner for ABIMIG T-Line Standard Ø D D037 Ø D D037 Ø D D038 Ø D038 Brass for Al Ø D D040 Ø D D040 Ø D041 Ø D041 Liner for 3 m for 4 m for 5 m Insulated Ø D002 1) 124.D003 1) 124.D004 1) liner Ø D006 1) ) 124.D007 1) ) 124.D008 1) ) Ø D006 1) ) 124.D007 1) ) 124.D008 1) ) Ø ) ) ) Teflon Ø liner Ø Ø Carbon Ø teflon Ø liner Ø Ø ) only for ABIMIG 150/200 2) only for ABIMIG

12 MIG/MAG Welding Torches ABIMIG air-cooled Rating 250 A up to 450 A High performance whatever the welding job Quickly changeable, turnable torch neck with separated liner BIKOX R high flexibility even at temperatures below zero, extremely UVresistant, considerably increased temperature stability and tensile strength ABIMIG 300 / 300 T Rating: 315 A CO A Mixed Gases M21 (DIN EN 439) Duty cycle: 60 % Wire size: mm ABIMIG 350 / 350 T Rating: 360 A CO A Mixed Gases M21 (DIN EN 439) Duty cycle: 60 % Wire size: mm ABIMIG 450 / 450 T Rating: 450 A CO A Mixed Gases M21 (DIN EN 439) Duty cycle: 60 % Wire size: mm Torch complete Part-No. Swan neck Type Handle 3 m 4 m 5 m Type Part-No. ABIMIG 300* Handle S 767.D D D D301 ABIMIG 300 T Handle S 018.D D D D772 ABIMIG 350* Handle S 767.D D D D426 ABIMIG 350 T Handle S 014.D D D D782 ABIMIG 450* Handle V 767.D D D D501 ABIMIG 450 T Handle V 016.D D D D168 * also available as machine torch (straight or 45 bent)

13 ABIMIG 300, ABIMIG 350, ABIMIG 450 Wear parts ABIMIG 300 / 350 ABIMIG 450 X1 X2 Ø A Ø 25 Ø B Ø 28 Gas nozzle (10 pcs.) Ø A X1 Ø B X2 Conical Ø mm 145.D021 Ø mm 145.D243 Conical Ø mm 145.D022 Ø mm 145.D244 Cylindrical Ø mm 145.D024 Ø mm 145.D mm 30 mm 35 mm Ø10 Ø10 Ø12 Contact tip (10 pcs.) M8 M8 M10 E-Cu Ø Ø Ø Ø Ø 2.4 E-Cu for Al Ø Ø Ø Ø CuCrZr Ø Ø Ø Ø Ø mm 55 mm M8 M8 / M10 Contact tip holder (10 pcs.) M8 018.D D114 M D125 Neck liner for T torches Standard Ø D037 Ø D D077 Ø D D078 Brass for Al Ø D040 Ø D041 Liner for 3 m for 4 m for 5 m Insulated Ø liner Ø Ø Ø Teflon Ø liner Ø Ø Ø Carbon Ø teflon Ø liner Ø Ø Liner for 3, 4 & 5 m Insulated Ø D039 liner Ø D039 Ø D044 Ø D049 13

14 MIG/MAG Welding Torches ABIMIG liquid-cooled (turnable) Rating 270 A up to 550 A Based on the well-established liquid-cooled MB series, this new generation of torches is a must for every expert. The safe cooling system allows a flexible torch without danger of leakage. A separated liner between the cable assembly and the torch neck enables a quick neck change to suit the type of welding job, saving you time and money. High performance whatever the welding job Free positioning of the torch neck Quickly changeable, turnable torch neck with separated liner ABIMIG 240 D WT Rating: 300 A CO A Mixed Gases M21 (DIN EN 439) Duty cycle: 100 % Wire size: mm ABIMIG 401 D WT / 401 WT Rating: 400 A / 450 A CO A / 400 A Mixed Gases M21 (DIN EN 439) Duty cycle: 100 % Wire size: mm ABIMIG 501 D WT / 501 WT Rating: 500 A / 550 A CO A / 500 A Mixed Gases M21 (DIN EN 439) Duty cycle: 100 % Wire size: mm Torch complete Part-No. Swan neck Type Handle 3 m 4 m 5 m Type Part-No. ABIMIG 240 D WT Handle V 023.D D D D018 ABIMIG 401 D WT Handle V 033.D D D D052 ABIMIG 401 WT Handle V 030.D D D D011 ABIMIG 501 D WT Handle V 034.D D D D033 ABIMIG 501 WT Handle V 032.D D D D024

15 ABIMIG 240, ABIMIG 401/501 Wear parts ABIMIG 240 ABIMIG 401 D ABIMIG 501 D ABIMIG 401 ABIMIG mm 76 mm 76 mm ØA Ø20 ØB Ø24 ØC Ø24 Gas nozzle (10 pcs.) Ø A Ø B Ø C Cylindrical Ø Ø Ø Conical Ø Ø Ø Conical Ø Ø Ø mm 30 mm Ø8 Ø8 Contact tip (10 pcs.) M6 M6 M8 M6 M8 E-Cu Ø Ø Ø Ø E-Cu for Al Ø Ø Ø Ø CuCrZr Ø Ø Ø Ø Ø10 Ø8 Ø10 26 mm 25 mm M6 M6 M6 / M8 M10x1 Contact tip holder (10 pcs.) M M mm Gas diffuser (10 pcs.) Standard Long life Ceramic Neck liner Liner bis Ø D097 bis Ø D098 Liner bis Ø D145 for Al bis Ø D146 Liner Ø D001 for Al Ø D002 Ø D003 Liner for 3 m for 4 m for 5 m Guide Ø spiral Ø liner Ø blank Ø Teflon Ø liner Ø Ø Ø Carbon Ø teflon Ø liner Ø Ø

16 MIG/MAG Welding Torches ABIMIG liquid-cooled Rating 300 A up to 600 A The new product line ABIMIG comprises all torches for the MIG/MAG process. Besides the even more ergonomic handle, a module handle offers different switching and control options for every application. The whole product line is smaller in size and offers a substantially improved accessibility. Double-cooling circuit of the liquid-cooled torches and large areas for current and heat transfer low spatter adhesion, the torch is staying cool Optimum cooling of the torch, extending torch life Ergonomically and technically matured and 100 % reliable Time-saving torch change-over due to the ABICOR BINZEL central plug- and central connecting system ABIMIG 452 D W Rating: 450 A DC 300 A Pulse Mixed Gases M21 (DIN EN 439) Duty cycle: 100 % Wire size: mm ABIMIG 452 W Rating: 500 A DC 325 A Pulse Mixed Gases M21 (DIN EN 439) Duty cycle: 100 % Wire size: mm ABIMIG 535 W Rating: 500 A DC 350 A Pulse Mixed Gases M21 (DIN EN 439) Duty cycle: 100 % Wire size: mm ABIMIG 645 W Rating: 600 A DC 450 A Pulse Mixed Gases M21 (DIN EN 439) Duty cycle: 100 % Wire size: mm Torch complete* Part-No. Swan neck Type Handle ABIMIG 3 m 4 m 5 m Type Part-No. ABIMIG 452 D W with socket joint ABIMIG 452 W with socket joint ABIMIG 535 W with socket joint ABIMIG 645 W with socket joint * Complete torches (central adaptor with spring pins) look at page 35.

17 ABIMIG 452 W, ABIMIG 535 W, ABIMIG 645 W Wear parts ABIMIG 452 D W ABIMIG 452 W 76 mm ABIMIG 535 W 67.5 mm ABIMIG 645 W 32.5 mm ØA Ø24 ØB ØC Gas nozzle (10 pcs.) Ø A Ø B Ø C Cylindrical Ø Ø Ø (1 pcs.) Conical Ø Ø Ø (1 pcs.) Conical Ø Ø Gas nozzle adaptor (10 pcs.) mm 32 mm 38 mm Ø10 Contact tip (10 pcs.) M8 E-Cu Ø Ø Ø Ø E-Cu for Al Ø Ø Ø Ø CuCrZr Ø Ø Ø Ø Ø9.9 Ø mm 19.5 mm 19.5 mm Contact tip holder / M8 M10x1 Collet chuck (10 pcs.) Contact tip holder M (only for D version) Collet chuck mm Gas diffuser (10 pcs.) Standard Long life Ceramic Ceramic L / Adaptor (w/o. fig.) / Liner for 3 m for 4 m for 5 m Insulated Ø liner Ø Ø Ø Teflon Ø liner Ø Ø Ø Carbon Ø teflon Ø liner Ø Ø

18 MIG/MAG Welding Torches Push-Pull PP air- and liquid-cooled The Push-Pull welding torches of the product line PP guarantee constant and problem-free wire feeding. Push-pull guns are ideally suited for hard-to-feed wire like aluminium, thin wire and for extended cable assemblies. Due to their reliability the torches have become the industry standard in shipbuilding, container and tank manufacture, and are also used extensively in the construction of automobiles and railway vehicles. All torches are corresponding in their construction to the well-establihed MB welding torches of the same style. Type Cooling CO 2 Mixed Gases M 21 Duty cycle Wire-ø (DIN EN 439) (%) (mm) PP 24 D air-cooled 250 A 220 A PP 36 D air-cooled 300 A 270 A PP 240 D liquid-cooled 270 A 240 A PP 401 D liquid-cooled 350 A 320 A Torch complete* Part-No. Part-No. Type 8 m Swan neck PP 24 D straight, motor 42 V PP 24 D 45 bent, motor 42 V PP 36 D straight, motor 42 V PP 36 D 45 bent, motor 42 V PP 240 D straight, motor 42 V PP 240 D 45 bent, motor 42 V PP 401 D straight, motor 42 V PP 401 D 45 bent, motor 42 V Also available with 24 V motor. If requested, the torch can be delivered with a potentiometer mounted in the handle. * Complete torches (central adaptor with spring pins) look at page 35.

19 PP 24, PP 36, PP 240, PP 401 Wear parts PP 24/240 PP 36 PP mm 84 mm 76 mm ØA Ø20 ØB Ø24 ØC Ø24 Gas nozzle (10 pcs.) Ø A Ø B Ø C Cylindrical Ø Ø Ø Conical Ø Ø Ø Conical Ø Ø Ø mm 30 mm Ø8 Ø8 Contact tip (10 pcs.) M6 M6 M8 M6 M8 E-Cu Ø Ø Ø Ø E-Cu for Al Ø Ø Ø Ø CuCrZr Ø Ø Ø Ø Ø10 Ø8 Ø10 26 mm 25 mm M6 M6 M6 / M8 M8 M6 / M8 Contact tip holder (10 pcs.) M M M10x1 20 mm 32.5 mm Gas diffuser (10 pcs.) Standard Long life Ceramic Liner for 8 m Insulated Ø liner Ø Ø Ø Teflon Ø liner Ø Ø Ø Carbon Ø teflon Ø liner Ø Ø Liner 8 m PA liner Ø 0,8 Ø 1, Ø 1, Ø 1,

20 MIG/MAG Fume Extraction Torches RAB Plus air- and liquid-cooled Every welding job generates fumes and smoke that might be hazardous if inhaled. Based on the well-established torch series MB the RAB Plus fume extraction torches offer efficient fume extraction through the torch. Special design solutions guarantee efficient smoke removal directly at its source without affecting the protective gas shield. Direct extraction at the arc guarantees a permanent protection of the welder s respiratory organs Problem-free installation in all existing MIG/MAG welding stations Small extraction tube diameter better accessibility Aluminum extraction tube considerable saving of weight Handle with extraction control and swivel joint optimized handling A cable assembly with smaller diameters for all types lower handling weight, optimum flexibility Type Cooling Rating Rating Duty cycle Wire-ø CO 2 Mixed Gases M 21 (%) (mm) RAB Plus 15 AK air-cooled 180 A 150 A RAB Plus 24 KD air-cooled 250 A 220 A RAB Plus 25 AK air-cooled 230 A 200 A RAB Plus 36 KD air-cooled 300 A 270 A RAB Plus 240 D liquid-cooled 300 A 270 A RAB Plus 501 D liquid-cooled 500 A 450 A RAB Plus 501 liquid-cooled 550 A 500 A Torch complete* Part-No. Type Handle 3 m 4 m 5 m RAB Plus 15 AK Fume extraction handle RAB Plus 24 KD Fume extraction handle RAB Plus 25 AK Fume extraction handle RAB Plus 36 KD Fume extraction handle RAB Plus 240 D Fume extraction handle RAB Plus 501 D Fume extraction handle RAB Plus 501 Fume extraction handle * Complete torches (central adaptor with spring pins) look at page 35.

21 RAB Plus RAB Plus specific wear parts: Type Fume shroud Fume shroud (funnel) RAB Plus 15 AK RAB Plus 24 KD RAB Plus 25 AK RAB Plus 36 KD RAB Plus 240 D RAB Plus 501 D RAB Plus Type Swan neck Outer neck Gas nozzle holder RAB Plus 15 AK RAB Plus 24 KD RAB Plus 25 AK RAB Plus 36 KD RAB Plus 240 D RAB Plus 501 D RAB Plus The consumables contact tip, gas nozzle, gas diffuser, contact tip holder, guide spiral or liner are identical with those of the manual welding torches of same size. MIG/MAG-Fume Extraction Torches in Action RAB Plus without fume extraction RAB Plus with fume extraction 21

22 MIG/MAG Automatic Welding Torches air- and liquid-cooled Automatic welding processes are used where-ever highest precision and productivity is required. Accessibility to the components very often requires special solutions with automatic torches. ABICOR BINZEL offers a nearly infinite variety of solutions, always based on the design of the world-wide recognized manual torches. This means: Experience in service life and quality offers the additional advantage, so that special parts are not required. Your BINZEL advantage: Expert competence Separate special torch production short delivery time high availability right solution for every job

23 MIG/MAG Automatic Welding Torches AUT air-cooled AUT liquid-cooled ABIMIG MT liquid-cooled AUT 24 KD, straight Ø 38 Ø 37 AUT 240 D, straight Ø 38 Ø 37 ABIMIG 452 MT, straight Ø (dimensions in mm) (dimensions in mm) 175 (dimensions in mm) Swan neck Swan neck Swan neck AUT 24 KD, 45 bent Ø 38 Ø 37 AUT 240 D, 45 bent Ø 38 Ø 37 ABIMIG 452 MT, 45 bent Ø (dimensions in mm) Swan neck (dimensions in mm) Swan neck (dimensions in mm) Swan neck AUT 25 AK, straight AUT 401/501, straight Ø 38 Ø 37 Ø 38 Ø 37 ABIMIG 535 MT, straight Ø (dimensions in mm) (dimensions in mm) 176 (dimensions in mm) Swan neck Swan neck Swan neck AUT 25 AK, 45 bent Ø 38 Ø 37 AUT 401/501, 45 bent Ø 38 Ø 37 ABIMIG 535 MT, 45 bent Ø (dimensions in mm) 82 (dimensions in mm) 86 (dimensions in mm) Swan neck Swan neck Swan neck AUT 26 KD / 36 KD, straight Ø 38 Ø 37 AUT 401 D/501 D, straight Ø 38 Ø 37 ABIMIG 645 MT, straight Ø (dimensions in mm) (dimensions in mm) 182 (dimensions in mm) Swan neck Swan neck Swan neck AUT 26 KD / 36 KD, 45 bent Ø 38 Ø 37 AUT 401 D/501 D, 45 bent Ø 38 Ø 37 ABIMIG 645 MT, 45 bent Ø (dimensions in mm) 82 (dimensions in mm) 89 (dimensions in mm) Swan neck Swan neck Swan neck When ordering complete torches, please indicate the torch type, torch geometry (straight or 45 bent) and dimension L (see sketch). Dimension L The consumables contact tip, gas nozzle, gas diffuser, contact tip holder, guide spiral or liner are identical with those of the manual welding torches of same size. 23

24 Bikox, Control cables, Hoses, Handles and Liner I. Cable assembly air-cooled Type Bikox Cable assembly length 3 m 4 m 5 m 8 m MB 15 AK B4 / Typ MB 24 KD / 26 KD B6 / Typ MB 25 AK B5 / Typ MB 36 KD B7 / Typ ABIMIG 150 / 150 T R4 / Typ D D D522 ABIMIG 200 / 200 T R4 / Typ D D D522 ABIMIG 250 / 250 T R5 / Typ D D D429 ABIMIG 300 / 300 T R6 / Typ D D D432 ABIMIG 350 / 350 T R7 / Typ D D D436 ABIMIG 450 / 450 T R9 / Typ D D D537 PP 24 D B6 / Typ PP 36 D B7 / Typ RAB Plus 15 AK B4 / Typ RAB Plus 24 KD B6 / Typ RAB Plus 25 AK B5 / Typ RAB Plus 36 KD B7 / Typ II. Cable assembly liquid-cooled Type Description Cable assembly length 3 m 4 m 5 m 8 m per m MB 240/401/501 / Power cable RAB Plus 240/501 / ABIMIG 452/535 ABIMIG 240/401/501 / Power cable ABIMIG 645 PP 240/401 Power cable MB 240/401/501 / Wire conduit ABIMIG 240/401/501 / ABIMIG 452/535/645 / RAB Plus 240/501 Wire conduit PP 240/401 Wire conduit MB 240/401/501 / Water hose RAB Plus 240/501 / blue PP 240/401 / MB 240/401/501 / Water hose RAB Plus 240/501 / red PP 240/401 ABIMIG 240/401/501 Water hose black HDH ABIMIG 452/535 Water hose black ABIMIG 645 Water hose (Inlet blue) black HDH ABIMIG 645 Water hose (Outlet red) black HDH

25 Bikox, Control cables, Hoses, Handles and Liner II. Cable assembly liquid-cooled Type Description Cable assembly length 3 m 4 m 5 m 8 m per m MB 240/401/501 / Gas hose ABIMIG 240/401/501 / RAB Plus 240/501 / PP 240/401 ABIMIG 452/535/645 Gas hose all torches Control cable 2-pole III. Hoses Typ Description Cable assembly length 3 m 4 m 5 m per m MB 240/401/501 / Hose 25 x ABIMIG 240/401/501 / ABIMIG 452/535/645 Hose 25 x PP 24/36/240/401 RAB Plus 15/24/25/36 Hose LW RAB Plus 240/501 Hose LW IV. Hose clamps, Quick connector and Marking washer Type Part-No. for hose (20 pcs.) Hose clamp Ø= Hose clamp Ø= with ring (mark. 9.5) Hose clamp Ø=8, with ring (mark. 8.7) Hose clamp Ø=7, with ring (mark. 8.3) Quick connector Quick connector Marking washer red Marking washer blue 25

26 Bikox, Control cables, Hoses, Handles and Liner V. Handles Type Description Part-No. MB 15/24/25/26/36 ERGO MB 240/401/501 ABIMIG 150/200 Handle L 180.D055 ABIMIG 150 T/200 T Handle L 180.D054 ABIMIG 250/300/350 Handle S 180.D034 ABIMIG 250 T/300 T/350 T Handle S 180.D026 ABIMIG 450 Handle V 180.D039 ABIMIG 450 T Handle V 180.D024 ABIMIG 240/401/501 WT Handle 180.D201 ABIMIG 452/535/645 ABIMIG RAB Plus 15/24/25/36/240/501 RAB Plus AUT 24/25/26/36/240/401/501 Handle tube AUT ABIMIG MT 452/535/645 Handle tube MT VI. Combined wire guides Type for wire-ø for 3 m for 4 m for 5 m for 8 m Teflon / Brass M M M004 Teflon / Brass M M M008 Teflon / Brass M M M011 Carbon teflon / Brass M M M004 Carbon teflon / Brass M M M008 PA / Brass M M M004 VII. Liner for special wire Liner Colour ø innen / außen for wire-ø for 3 m for 4 m for 5 m for 8 m Liner petrol 2.0 / Liner petrol 2.7 / PA liner grey 2.0 / PA liner grey 2.3 / PA liner grey 2.9 /

27 Coolant Recirculator WK 23 / WK 43 The portable cooling device for all common applications! Simple handling Connection (feed and return) via quick-action couplings. Compact design size Small space requirements. Sturdy design Indestructible stainless steel tank and sturdy housing. Service-friendly Clear coolant sight glass. Cool supplement: Liquid-cooled welding with air-cooled power sources Technical data: WK 23 WK 43 Type WK 23 WK 43 Heat exchanger: 2 lines 4 lines Immersion pump 50 Hz Delivery height: Hmax. 32 m Delivery height: Hmax. 32 m (protection class IP 54) Delivery height at G3/8 connector: Delivery height at G3/8 connector: Qmax liters per min. Qmax liters per min. Immersion pump 60 Hz Delivery height: Hmax. 32 m Delivery height: Hmax. 32 m (protection class IP 54) Delivery height at G3/8 connector: Delivery height at G3/8 connector: Qmax liters per min. Qmax liters per min. Cooling capacity (RT = 22 C) ca.1000 W at 1 liter per min. ca.1300 W at 1 liter per min. Dimensions (LxBxH) 253x270x460 mm 253x270x516 mm Weight: 17 kg 18 kg Tank capacity: 7 liters 7 liters Type Line Voltage Frequency Power Rating Current Consumption Part-No. WK V 50 Hz 0.35 kw 6.5 A WK V 60 Hz 0.35 kw 6.5 A WK V 50 Hz 0.35 kw 3.1 A WK V 60 Hz 0,35 kw 3.1 A WK /415 V 50 Hz 0.50 kw 2.6/1.6 A WK V 50 Hz 0.35 kw 6.5 A WK V 60 Hz 0.35 kw 6.5 A WK V 50 Hz 0.35 kw 3.1 A WK V 60 Hz 0.35 kw 3.1 A WK /415 V 50 Hz 0.50 kw 2.6 A/1.6 A Operating instructions As coolant for all liquid-cooled torch systems, we recommend the special BINZEL coolant BTC-15, which remains liquid down to -10 C. Must be used in conjunction with an adequate motor protection device. A water flow cut-off switch ( ) is recommended. 27

28 Welding accessories To achieve the best results one of the things which will help you to achieve the best results in the welding process is to use professional accessories. When ideally tailored to the task, they provide the basis for operational safety and long service life. High-quality welding accessories increase the output and reliability of your torch. To achieve perfect results, don t leave anything to chance. Rely on original welding accessories from ABICOR BINZEL Anti spatter spray, silicon and solvent free 400 ml, Part-no.: Super pistole spray, silicon free, protect for spatter 400 ml Part-no.: Düsofix, anti spatter paste, 300 g Part-no.: Anti spatter fluid, silicon free, protect for spatter Part-no.: 1litre litre litre litre Gas flow meter Part-no.: ABICO 7 Clamp 6 Wire cleaning set red for steel Part-no.: white for Alu Part-no.: Wire cleaning felt red for steel (25 pcs.) Part-no.: white for Alu (25 pcs.) Part-no.: Part-no.:

29 Welding accessories 8 8 Special coolant BTC-15 The special coolant from BINZEL protect down to minus 10 C for all liquid welding and cutting facilities. Part-no.: 5 litre litre litre Spigot Part-no.: for 200 litre barrel 10 MIG-Handy- Support (FIX) (w/o. magnet base) Part-no.: Special pliers Size 1 (FIX) Part-no.: Special pliers Size 2 (FIX) Part-no.: Accessories case big Part-no.: Accessories case small Part-no.: Spanner Part-no.: Spanner for ABIMIG air-cooled Part-no.: Multiple spanner Part-no.: Universal spanner Part-no.: Electrode spanner Part-no.: R BINZEL Sharpener for collet core liner Part-no.: Hose cutter Part-no.:

30 Central adaptor and central connector system The universal connection The original ABICOR BINZEL central adaptor and central connector, for air-cooled and liquid-cooled MIG/MAG machines, have been the industry standard for more than 30 years. All machine types are different in construction and all wire feeding systems have their own dimensions. However, there is a common denominator the central adaptor system. We offer more than 500 different central adaptor types. Please indicate manufacturer and type of your wire feeder or your compact power source and we will supply you with the appropriate adaptor. However, if there should occur an adaptation problem, please contact us we will take care of it.

31 Central adaptor and central connector system Insulation flanges Description No. Sizes Part-No. Insulation flange (w/o. fig.) ø 120 mm Insulation flange 1 85 mm Insulation flange 2 ø 85 mm Insulation flange 3 ø 50 mm Insulation flange (w/o. fig.) 60 mm Brass bodies Description No. Sizes Part-No. Brass body 4 Gas axial Brass body 5 Gas radial Brass body 6 Power/Gas radial Brass body 7 Power and Gas radial Brass body 8 Power radial/gas axial Connector with control line (w/o. fig.) 600 mm (white) Connector with control line (w/o. fig.) 600 mm (brown) Adaptor plugs Description No. Sizes Part-No. Blank ø mm Blank ø mm Blank ø mm Blank ø mm Here you can see a small selection of adapter plug blanks for individual processing, representing the more than 500 different adapter plugs available in the ABICOR BINZEL range. We supply ready-made adapters on request, please specify the make and type of wire feeding device and/or compact plant in your order. Description Part-No. Power lug

32 Central adaptor and central connector system Capillary tubes Description Sizes Part-No. Capillary tubes for wire up to ø 1.0 mm 200 mm mm mm mm Capillary tubes for wire up to ø 1.6 mm 200 mm mm mm mm Capillary tubes for wire ø 2.0 u. 2.4 mm 200 mm mm mm mm Guide tubes Description Sizes Part-No. Guide tubes for liners 200 mm mm mm mm The guide tubes must be fitted as shown in the assembly instructions on page 33. Quick disconnectors Description Part-No. for fitting with hose 8 mm ø for mounting with G 1/2 nut and powerconnection for fitting with hose 6 mm ø for fitting with hose 6,5 mm ø for mounting with G 3/8 nut and powerconnection for fitting with hose 10 mm ø for mounting with nut M 12x1, for mounting with nut G 3/ for mounting with nut M 12x for mounting with nut G 1/ for mounting with nut M 14x for mounting with nut G 1/ for mounting with nut 5/8 LH Ext. Thread for mounting with nut 7/8 14G-UNF Spacer ring Quick disconnector G 1/8 Ext. Thread Quick disconnector G 1/8 Int. Thread Quick disconnector G 3/8 Ext. Thread

33 Central adaptor and central connector system Assembly advice for use of Teflon- and plastic liners Central connector O-Ring 3,5 x 1,5 mm, prevents loss of gas Nut Teflon-/plastic liner Brass body Nipple (= clamping part) Part-No for 4,0 mm Ext. Thread Part-No for 4,7 mm Ext. Thread Feed block Wire feed roll The guide tube for Teflon- and plastic liners with 4 mm outer diameter is inserted into the central adapter block instead of the steelmade capillary tube. Fill in exactly and send back by fax Dimension sketch for central adaptors Front panel-machine Insulation flange Adaptor plug Feed block Capillary tube Wire feed rollsmachine Brass body A= B= 9, G= ø D= ø C= F= E= H= Manufacturer Type Serial No. Constr. year Power source Wire feeder Gas Current Water preflow Current/water Connections Hose cable length Connections Plug conn. Thread in mm inside outside Control lead pole Sender Company: Street/No.: Post code/city: Telephone: Fax: Contact person: Date: Signature: Please make a copy of this side and send by fax. So you re faster and you ll be able to use the document oftener. 33

34 Central adaptor with spring contacts Flexible contacting The system clicks! No matter what happens. Whether the contact guides have become slightly damaged due to rough operating conditions or have even been deformed by improper handling - this central adaptor will ensure a safe contact even with female connectors from other makes. The new original. The new central adaptor now optionally available with flexible spring contacts. Because when the adaptor and female connector are joined together, the contact pins on the adaptor are no longer inserted into the female connector. Instead, hemispherical contact is made with the insertion openings, whereby spring force ensures additional application pressure. Even in the case of misuse or the wrong female connectors nothing can happen, nothing become bent. Because the contact pins then retract flexibly. For a longer service life and better contact! Central adaptor with spring contacts Type For torch version Part-No. Central adaptor KZ-2 for MB and RAB Plus, air-cooled Central adaptor WZ-2 for MB, Push-Pull and RAB Plus, liquid-cooled Central adaptor WZ-2 for ABIMIG liquid-cooled Central adaptor GZ-2 for Push-Pull air-cooled Adaptor with control line 100 mm (white) Adaptor with control line 100 mm (brown) The central adaptor that always produces a good connection thanks to its flexible spring contacts. Central Adaptor with rigid contacts Type For torch version Part-No. Central adaptor KZ-2 for MB and RAB Plus, air-cooled Central adaptor WZ-2 for MB, Push-Pull and RAB Plus liquid-cooled Central adaptor WZ-2 for ABIMIG, liquid-cooled Central adaptor GZ-2 for Push-Pull, air-cooled Adaptor with control line 100 mm (white) Adaptor with control line 100 mm (brown) Tried and tested a million times and still available. The original central adaptor with rigid contacts.

35 Central adaptor with spring contacts MIG/MAG Welding Torches including central adaptor with spring pins MIG/MAG Welding Torches MB air-cooled Torch complete Part-No. Swan neck Type Handle 3 m 4 m 5 m Type Part-No. MB 15 AK ERGO MB 25 AK ERGO MB 24 KD ERGO MB 26 KD ERGO MB 36 KD ERGO MIG/MAG Welding Torches MB liquid-cooled Torch complete Part-No. Swan neck Type Handle 3 m 4 m 5 m Type Part-No. MB 240 D ERGO MB 401 D ERGO MB 401 ERGO MB 501 D ERGO MB 501 ERGO MIG/MAG Welding Torches ABIMIG liquid-cooled Torch complete Part-No. Swan neck Type Handle ABIMIG 3 m 4 m 5 m Type Part-No. ABIMIG 452 D W with ball-and-socket joint ABIMIG 452 W with ball-and-socket joint ABIMIG 535 W with ball-and-socket joint ABIMIG 645 W with ball-and-socket joint MIG/MAG Welding Torches Push-Pull PP air- and liquid-cooled Torch complete Part-No. Swan neck Type Motor 8 m Type Part-No. PP 24 D 42 V straight PP 24 D 42 V PP 36 D 42 V straight PP 36 D 42 V PP 240 D 42 V straight PP 240 D 42 V PP 401 D 42 V straight PP 401 D 42 V MIG/MAG Fume Extraction Torches RAB Plus air- and liquid-cooled Torch complete Part-No. Part-No. Type Handle 3 m 4 m 5 m Outer neck Swan neck RAB Plus 15 AK Fume Extraction Handle RAB Plus 24 KD Fume Extraction Handle RAB Plus 25 AK Fume Extraction Handle RAB Plus 36 KD Fume Extraction Handle RAB Plus 240 D Fume Extraction Handle RAB Plus 501 D Fume Extraction Handle RAB Plus 501 Fume Extraction Handle

36 W elding & cutting brought to the point. Our product range: MIG/MAG Welding Torches Automatic and Special Torches Push-Pull Welding Torches Fume Extraction Torches Central Adaptor System TIG Welding Torches Automatic and Special Torches PLASMA Cutting Torches Welding Torches Automatic and Special Torches Robotic Peripheral Equipment Robot Torches MIG/TIG/Plasma Robot Mount CAT2 Torch Change System ATS-Rotor Tool Change System WWS Wire Cutting Station DAV Torch Cleaning Station BRS-LC and BRS-FP Wire Feeding Station APD-MF Welding Accessories Cooling Device Welding Cable Plug and Socket Anti Spatter Spray and Paste and so on Alexander Binzel Schweisstechnik GmbH & Co. KG P.O. Box D Gießen Phone:++49 (0) / 59-0 Fax: ++49 (0) / Internet: PRO.M241 Bi gb Printed in Germany Copyright M&W