Product Catalogue

Transcription

1 Product Catalogue Caldervale Technology Group. Helping you make the right connections.

2 Our Products Caldertech offers over 200 products for all your electrofusion and butt welding needs. Our core products include electrofusion and butt welding machines for connecting HDPE pipes, plus all associated tooling for preparing, clamping and maintaining pipe networks. In addition to our core products we offer a range of specialised tools for the water, gas and steel pipe industries. The majority of the products in this publication are designed and manufactured in the United Kingdom following the highest quality standards and safety regulations. Helping you make the right connections.

3 Contents Contents Electrofusion Welding Machines 03 Introduction 04 Do's and Don'ts 05 CalderSafe Mobile 06 Calder Nomad II 07 Calder Griffon + Calder Griffon HC 08 Calder Pegasus 09 Calder Pegasus HC 10 Connexion Blue 11 SBOX Max 12 Calder Centaur 13 Calder Connexion Red 14 Calder Proxima 15 Calder Aquafuse AF Calder Aquafuse AF v 17 Calder Aquafuse AF Electrical Input Plugs 19 Electrofusion Accessories 67 Test + Calibration Equipment 68 Output Leads 69 Terminal Ends + Adapters 70 Barcode Scanners 71 Miscellaneous 72 Butt Fusion Tooling 73 External Debeading Tools 74 Internal Debeading Tools 75 Pipe Handling Tools 78 Squeeze Off Tooling 79 Squeeze Tools 80 Hydraulic Squeeze Tools 83 Squeeze Off Tape 88 Butt Fusion Welding Machines 21 Introduction 22 Do's and Don'ts 23 Gator 2 24 Welda 2 27 Welda Accessories 30 Electrofusion Tooling 31 Rotary Scraping Tools 32 Saddle Branch + Hand Scraping Tools 38 Spare Scraping Blades + Tips 40 Pipe Clamps 41 Positioning Kits 53 Top Loading Clamps 55 Re-Rounding Clamps 57 Post Squeeze Off Re-Rounding Clamps 60 Pipe Cutting Tools + Cutter Keys 62 Towing Heads + Adapters 64 Barrier Pipe Tooling 89 ProtectaLine 90 Puriton + ProFuse 92 Water Tooling 93 Water Pumps + Drainers 94 Gully Cleaning Tools 95 Miscellaneous 96 Gas Tooling 97 Purging + Testing 98 Crimping Tools 101 Accessories 102 Steel Pipe Tooling 103 Steel Pipe Cutting Tools 104 Product Catalogue

4 Our History Our History For over 30 years, Caldertech and Fusion Equipment, part of the Caldervale Technology Group, have been pioneers in offering complete solutions for joining HDPE pipework through electrofusion and butt fusion products and tools. Founded in the early 1980s and with its Head Office in West Yorkshire, UK, the Caldervale Technology Group now has global presence and an international reputation for high quality and innovative products for the joining of plastic pipework through its companies Caldertech and Fusion Equipment. 02 Product Catalogue

5 Electrofusion Welding Machines Product Catalogue

6 Electrofusion Welding Machines / Introduction An Introduction to Our Welding Machines Our comprehensive range of electronically controlled Electrofusion Welding Machines are guaranteed to supply the correct amount of energy to produce a quality electrofusion joint on couplers, reducers, tee sections, branching saddles and service offtakes. Containing state of the art control circuitry, the Calder range of welding machines have the option of downloading comprehensive fusion data by USB data stick or transmitting it together with photographic evidence in real time using a mobile phone and our original app CalderSafe Mobile. The weld data reporting package can then be analysed with our desktop software application CalderSafe Weld Data Analyser. Most models can also send data and mobile telephone derived images for remote inspection via the Control Point process. KEY ECE Approved to UK Gas Industry Standard /ECE1 Electrofusion Control Boxes. ISO Conforms to International Standards Organisation ISO Electrofusion. Approved to UK Gas Industry Standard /PL2 Part 3 Butt Fusion Machines and Ancillary Products. ISO Conforms to International Standards Organisation ISO Butt Fusion. Approved to UK Gas Industry Standard /PL2 Part 5 Electrofusion Ancillary Tooling. Approved to UK Gas Industry Standard /PL2 Part 7 Squeeze Off Tools and Equipment. Indicates pipe wall thickness. Indicates pipe diameter. 04 Product Catalogue

7 Electrofusion Welding Machines / Do's and Don'ts The Do s and Don ts of Electrofusion Jointing Pre Jointing Checks Always use equipment that is in good condition, regularly maintained and within its calibration/service period if appropriate. Mechanical scraping tools should be used whenever possible, the cutting tips should be regularly inspected and swapped when worn. Check that you have the correct positioning clamps, they are complete and in good condition. Ensure that all tools and equipment are appropriate for the complete range of pipe sizes being joined. Check that you have somewhere clean and dry to place tools and equipment during the jointing process. When taking power from a portable generator, ensure that it is running correctly and has sufficient fuel to complete the fusion and cooling cycle. Do's Fully understand the process of electrofusion (refer to pipe and fitting/equipment manufacturers guidelines if in doubt). Use weather shelter and groundsheet to protect components being joined from contamination. Use pipe end covers where possible. Always enter your details into the fusion welder if the box requests this, your operator code and job reference will allow full traceability. Always use positioning clamps and pipe end re-rounding tools to correctly prepare and assemble the joint. Ensure the welder output voltage is compatible with fitting. Ensure pipe and fittings to be joined are compatible with each other. Before assembling socket joints, cut pipe ends as square as possible, preferably using a mechanical pipe cutting device, ensure both pipe ends are stabbed fully into the socket and make contact with the fitting centre register. Fully scrape the pipe or spigot ends to be joined using a mechanical scraping tool, the scraped length must exceed the insertion depth of the pipe, hatching the pipe surface to be removed with a marker pen helps to ensure complete removal. Keep scraped surfaces clean and where possible assemble the joint immediately after scraping. When using Fusamatic fittings in the automatic mode, ensure that the fusion welder is Fusamatic capable, and the polarity of the output lead connector plugs are correctly connected, i.e. Red plug to Red pin. Ensure that the fusion weld time shown on the welder display matches the fusion time shown on the fitting or packaging, if they are different discontinue the weld, replace fitting with new bagged fitting or input fusion time manually. It is permissible for the time shown on the fusion welder display to be slightly different from the time shown on the fitting or packaging. Ensure that the correct fusion time and cooling time are adhered to. Ensure that the fusion indicators have risen by completion of the weld cooling time, if not cut out the weld and repeat. Drilling or cutting through a fitting or pipe should only be carried out following required quality inspection and pressure testing. Don'ts When using a portable generator, never start the engine with the fusion welder power lead connected to the power output sockets. Do not commence an electrofusion joint unless it can be completed without interruption. Do not attempt to use a fusion welder within an excavation. When working within U.K. specification WIS under no circumstances should a second fusion cycle be attempted on any fitting. Incomplete, interrupted, failed or aborted fittings should always be cut out, bagged and recorded for submission to a supervisor for inspection. Do not use dirty, contaminated or fittings from split or torn bags, or touch previously prepared surfaces. Do not leave fittings out of their protective bags or remove them from their bags until immediately prior to use. Avoid previously prepared surfaces from becoming wet or damp Do not remove clamps from fittings until the cooling time has elapsed. Do not remove integral cutters from self-tapping saddles once the connection has been drilled Product Catalogue

8 Electrofusion Welding Machines / CalderSafe Mobile CalderSafe Mobile CalderSafe Mobile is the latest technology available to analyse real-time weld data from the job site. Using the smartphone app, simply pair with the welder via Bluetooth, send the data to your desired addresses and open it with the CalderSafe Weld Data Analyser software. Oversee, record and approve joints from a distance Capture GPS location of fused fittings Send weld data to 4 addresses View up to 4 images or angles of the joint 124 point weld graph and mass data charts Print summary or individual weld records Download CalderSafe Mobile from Google Play CALDERSAFE MOBILE AT A GLANCE 01 Welding data is transfered to smartphone device after completion via Bluetooth. 02 Data file is uploaded via Caldervale Technology s web server. 03 Data file is sent to pre-configured addresses. 04 Data file is opened with CalderSafe Weld Data Analyser for quality verification and record keeping. 06 Product Catalogue

9 Electrofusion Welding Machines / Calder Nomad II Calder Nomad II The Calder Nomad II is a portable battery powered unit for welding fittings up to 63mm. With manual input weld times, it is capable of welding 28 x 32mm conventional fittings on 2 fully charged batteries and featuring its high strength Pelican plastic case, it is as strong as it is reliable. ECE Fully portable, allows freedom of movement and lower operation costs Fitting size range 16-63mm Ø Choice of terminal sizes High Strength Pelican Plastic Case No generator required Complete kit comes with 2 x batteries, battery charger unit and detachable output lead Technical Specification Coupling Size Range Dimensions [HxWxL] Weight Case Material Input Voltage 16-63mm Ø 400 x 330 x 170mm 17kg ABS Plastic 36v DC Battery Pack Output Voltage [Vac RMS] 39.5v Output Current [Continuous Aac RMS] 1-25A DC Power Consumption W Environmental Protection IP Nomad fusion welder kit Nomad fusion welder only Battery charging unit, with plug Spare lead / acid battery pack wired, with connector Product Catalogue

10 Electrofusion Welding Machines / Calder Griffon + Griffon HC Calder Griffon + Calder Griffon HC The Calder Griffon is lightweight and capable of fusing all conventional brands of fittings up to 200mm. Using a high volume cooling fan, it provides reliability for welding in all conditions and offers CalderSafe Weld Data Analyser and Bluetooth connectivity for CalderSafe Mobile. ECE ISO Barcode scanning and manual time entry Fitting size range mm Ø 3.5m output lead Choice of terminal sizes Data recording of 2,000 welds CalderSafe Weld Data Analyser Simple symbolic display Terminal adapters supplied OPTIONAL Automatic coupling recognition Fusamatic / Plasson Control Point - Blue Box Data Technology CalderSafe Mobile Weld Analyser Dual sized output terminals Technical Specification Calder Griffon Coupling Size Range Dimensions [HxWxL] Weight Case Material mm Ø 275 x 215 x 385mm (w/ Carry Bag) 340 x 320 x 570mm (w/ Hard Case) 12kg (w/ Carry Bag) 16.5kg (w/ Hard Case) ABS Plastic Mains Input Cable Length 3.5m Fusion Output Cable Length 3.5m Input Voltage Input Frequency Max. Input Current Input Power 110v or 230v 40-60Hz 16A (110v) / 8A (230v) 3450VA Output Voltage [Vac RMS] 8-48v Output Current [Continuous Aac RMS] Environmental Protection Data Recording Capacity 30A IP54 (w/ Carry Bag) IP55 (w/ Hard Case) 2000 Records Calder Griffon HC v Griffon, with barcode scanner, carry bag v Griffon HC, with barcode scanner, protective hard case v Griffon, with barcode scanner, carry bag v Griffon HC, with barcode scanner and protective hard case CalderSafe Mobile Weld Analyser Duo Terminal Option Available 08 Product Catalogue

11 Electrofusion Welding Machines / Calder Pegasus Calder Pegasus The Calder Pegasus gives you functionality, reliability and affordability, capable of welding all conventional brands of fittings up to 630mm. With automatic fitting recognition, barcode scanning and manual data entry options, this welder is an industry standard. ECE ISO Barcode scanning and manual time entry Fitting size range mm Ø 4m output lead Choice of terminal sizes Data recording of 2,000 welds CalderSafe Weld Data Analyser Simple symbolic display Terminal adapters supplied OPTIONAL Automatic coupling recognition Fusamatic / Plasson Control Point - Blue Box Data Technology Double insulation CalderSafe Mobile Weld Analyser Dual sized output terminals Technical Specification Coupling Size Range mm Ø Dimensions [HxWxL] 320 x 340 x 340mm Weight 23kg Case Material ABS Plastic Mains Input Cable Length 10m Fusion Output Cable Length 4m Input Voltage 110v or 230v Input Frequency 40-60Hz Max. Input Current 30A (110v) / 16A (230v) Input Power 3.3kVA (110v) / 2.8kVA (230v) Output Voltage [Vac RMS] 8-48v Output Current [Continuous Aac RMS] 60A Environmental Protection IP54 Data Recording Capacity 2000 Records Duo Terminal Option Available v Pegasus, with barcode scanner v Pegasus, with barcode scanner CalderSafe Mobile Weld Analyser Steel case Product Catalogue

12 Electrofusion Welding Machines / Calder Pegasus HC Calder Pegasus HC The Calder Pegasus HC gives you functionality, reliability and affordability, capable of welding all conventional brands of fittings up to 630mm. Featuring a protective hard case, automatic fitting recognition, barcode scanning and manual data entry options, this welder is built to last. Barcode scanning and manual time entry Fitting size range mm Ø 4m output lead Choice of terminal sizes Data recording of 2,000 welds CalderSafe Weld Data Analyser Simple symbolic display Terminal adapters supplied OPTIONAL Automatic coupling recognition Fusamatic / Plasson Control Point - Blue Box Data Technology Double insulation CalderSafe Mobile Weld Analyser Dual sized output terminals Technical Specification Coupling Size Range mm Ø Dimensions [HxWxL] 500 x 350 x 280mm Weight 30kg Case Material ABS Plastic Mains Input Cable Length 10m Fusion Output Cable Length 4m Input Voltage 110v or 230v Input Frequency 40-60Hz Max. Input Current 30A (110v) / 16A (230v) Input Power 3.3kVA (110v) / 2.8kVA (230v) Output Voltage [Vac RMS] 8-48v Output Current [Continuous Aac RMS] 60A Environmental Protection IP55 Data Recording Capacity 2000 Records Protective Hard Case v Pegasus HC, with barcode scanner and protective hard case v Pegasus HC, with barcode scanner and protective hard case CalderSafe Mobile Weld Analyser Duo Terminal Option Available 10 Product Catalogue

13 Electrofusion Welding Machines / Connexion Blue Calder Connexion Blue The Calder Connexion Blue is a cost effective solution for electrofusion welding of fittings up to 630mm. A fully manual machine, the Connexion Blue is simple to use and built to always deliver. ISO Manual time entry Fitting size range mm Ø 4m output lead Choice of terminal sizes Large character display Terminal adapters supplied OPTIONAL Steel tool case Technical Specification Coupling Size Range mm Ø Dimensions [HxWxL] 380 x 280 x 250mm Weight 24kg Case Material ABS Plastic Mains Input Cable Length 5m Fusion Output Cable Length 4m Input Voltage 110v or 230v Input Frequency 40-60Hz Max. Input Current 30A (110v) / 16A (230v) Input Power 3kW Output Voltage [Vac RMS] 8-48v Output Current [Continuous Aac RMS] 60A Environmental Protection IP v Connexion Blue v Connexion Blue Steel case Duo Terminal Option Available Product Catalogue

14 Electrofusion Welding Machines / SBOX Max SBOX Max The SBOX Max Electrofusion Welder gives you functionality, reliability and is capable of welding any brand of electrofusion fittings for gas, water and other pressure pipe applications up to 630mm, and uses Fusamatic, barcode and manual entry for the input of fusion data. ISO Barcode scanning and manual time entry Automatic coupling recognition Fusamatic / Plasson Fitting size range mm Ø Up to 100,000 joint records on internal SD card Choice of terminal sizes Data recording of 2,000 welds Scratch resistant polycarbonate display Multiple language options available OPTIONAL Control Point - Blue Box Data Technology CalderSafe Mobile Weld Analyser Technical Specification Coupling Size Range mm Ø Dimensions [HxWxL] 300 x 220 x 290mm Weight 17kg Case Material Coated Steel Mains Input Cable Length 3m Fusion Output Cable Length 2.5m Input Voltage 230v Input Frequency 40-60Hz Max. Input Current 16A Input Power 3kW Output Voltage [Vac RMS] 10-48v Output Current [Continuous Aac RMS] 60A Environmental Protection IP54 Data Recording Capacity 2000 Records SBOXMAX 240v SBOX Max SBOXMAXBC 240v SBOX Max, with barcode scanner 12 Product Catalogue

15 Electrofusion Welding Machines / Calder Centaur Calder Centaur The Calder Centaur has been designed to meet the industry's needs with manual and barcode data entry and weld data recording. The unit is constructed of aluminium incorporated with a cable storage facility and can be fitted with GPS location as an optional feature. ISO Barcode scanning and manual time entry Automatic coupling recognition Fusamatic / Plasson Fitting size range mm Ø Data recording up to 702 welds 4 x 20 large character display Choice of terminal sizes OPTIONAL GPS Location CalderSafe Mobile Weld Analyser Technical Specification Coupling Size Range mm Ø Dimensions [HxWxL] 380 x 280 x 250mm Weight 23kg Case Material Cast Aluminium Mains Input Cable Length 4m Fusion Output Cable Length 4m Input Voltage 110v or 230v Input Frequency 40-60Hz Max. Input Current 30A (110v) / 16A (230v) Input Power 3kW Output Voltage [Vac RMS] 8-48v Output Current [Continuous Aac RMS] 60A Environmental Protection IP54 Data Recording Capacity 702 Records Duo Terminal Option Available v Calder Centaur, with barcode scanner v Calder Centaur, with barcode scanner Steel case CalderSafe Mobile Weld Analyser Product Catalogue

16 Electrofusion Welding Machines / Calder Connexion Red Calder Connexion Red The Calder Connexion Red welder is a powerful and reliable machine capable of welding all brands of fittings up to 630mm. It features data recording and offers automatic fitting recognition, barcode scanning and manual data entry. ISO Barcode scanning and manual time entry Automatic coupling recognition Fusamatic / Plasson Fitting size range mm Ø Fixed or detachable output lead Voltage sensing technology Choice of terminal sizes Data recording of 702 welds 4 x 20 large character display Multiple language options available OPTIONAL Steel tool case Technical Specification Coupling Size Range mm Ø Dimensions [HxWxL] 380 x 280 x 250mm Weight 24kg Case Material Cast Aluminium Mains Input Cable Length 5m Fusion Output Cable Length 4m Input Voltage 110v or 230v Input Frequency 40-60Hz Max. Input Current 30A (110v) / 16A (230v) Input Power 3kW Output Voltage [Vac RMS] 8-48v Output Current [Continuous Aac RMS] 60A Environmental Protection IP54 Data Recording Capacity 702 Records Duo Terminal Option Available v Connexion Red, with barcode scanner v Connexion Red, with barcode scanner Steel case 14 Product Catalogue

17 Electrofusion Welding Machines / Calder Proxima Calder Proxima The Calder Proxima Electrofusion welder is packed with all the capabilities required for any gas and water project installing HDPE fittings up to 1000mm. With three welding modes Fusamatic, barcode and manual, there s no limit to the brand of fittings you use. ECE ISO Barcode scanning and manual time entry Automatic coupling recognition Fusamatic / Plasson Fitting size range mm Ø Fixed or detachable output lead Voltage sensing technology Choice of terminal sizes Data recording up to 702 weld records 4 x 20 large character display Multiple language options available OPTIONAL Point of weld recordable GPS location CalderSafe Mobile Weld Analyser Technical Specification Coupling Size Range mm Ø Dimensions [HxWxL] 360 x 330 x 350mm Weight 26kg Case Material ABS / Aluminium Mains Input Cable Length 5m Fusion Output Cable Length 4m Input Voltage 110v or 230v Input Frequency 40-60Hz Max. Input Current 30A (110v) / 16A (230v) Input Power 3kW Output Voltage [Vac RMS] 8-48v Output Current [Continuous Aac RMS] 60A Environmental Protection IP54 Data Recording Capacity 702 Records Duo Terminal Option Available v Proxima Sirius (manual input only) v Proxima Sirius (manual input only) v Proxima Centaur, with barcode scanner v Proxima Centaur, with barcode scanner v Proxima Taurus, 40/80v 2 x detachable output leads Steel case CalderSafe Mobile Weld Analyser Product Catalogue

18 Electrofusion Welding Machines / Calder Aquafuse AF160 Calder Aquafuse AF160 The Aquafuse AF160 is a small size, easy to use hand held welder for all non-pressure drainage pipe applications. It provides reliable welding and is suitable for fittings manufactured by Akatherm, Valsir, Coes, Gerberit, Wavisolo and other manufacturers. Hand held Fitting size range mm Ø Constant current secondary output Soft touch case bag Lightweight Simple to use Technical Specification Coupling Size Range Dimensions [HxWxL] Weight Case Material Input Voltage Input Frequency Max. Input Current Power Consumption Environmental Protection mm Ø 250 x 115 x 100mm 3kg ABS Plastic 230v 50-60Hz 5A 1150VA IP57 * Not for use for conventional electrofusion fittings v Calder Aquafuse AF160, with soft touch case bag 16 Product Catalogue

19 Electrofusion Welding Machines / Calder Aquafuse AF v Calder Aquafuse AF v The Aquafuse AF v is a simple to use welder made for 110v primary power supplies and designed for all non-pressure drainage pipe applications. It provides reliable welding for HDPE fittings manufacturers including Akatherm, Valsir, Coes, Gerberit and Wavisolo. Automatic recognition of fittings Fitting size range mm Ø Constant current secondary output Colour coded output cables High strength casing Contains 110v to 230v transformer Simple to use Technical Specification Coupling Size Range Dimensions [HxWxL] Weight Case Material Mains Input Cable Length Fusion Output Cable Length Input Voltage Input Frequency Max. Input Current Input Power Environmental Protection mm Ø 385 x 275 x 215mm 23kg ABS Plastic 4m 2m 110v 40-60Hz 30A 3300VA IP57 * Not for use for conventional electrofusion fitting v Calder Aquafuse AF mm Ø connecting pigtail set (Black) for Waviduo mm Ø connecting pigtail set (Blue) for Akatherm, Eurofusion, Wavisolo mm Ø connecting pigtail set (Yellow) for Akatherm, Coes, Eurofusion, Gerberit mm Ø connecting pigtail set (Red) for Gerberit mm Ø output lead (Green) for Wavisolo Steel case Product Catalogue

20 Electrofusion Welding Machines / Calder Aquafuse AF315 Calder Aquafuse AF315 Caldertech's Aquafuse AF315 is a simple to use welder for all non-pressure drainage pipe applications. It provides reliable welding for a range of HDPE fittings manufacturers including Akatherm, Valsir, Coes, Gerberit and Wavisolo. Automatic recognition of fittings Fitting size range mm Ø Constant current secondary output Colour coded output cables High strength casing Lightweight Simple to use Technical Specification Coupling Size Range Dimensions [HxWxL] Weight Case Material Mains Input Cable Length Fusion Output Cable Length Input Voltage Input Frequency Max. Input Current Input Power Environmental Protection mm Ø 270 x 245 x 175mm 4kg ABS Plastic 4m 2m 230v 40-60Hz 10A 2300W IP57 * Not for use for conventional electrofusion fitting v Calder Aquafuse AF mm Ø connecting pigtail set (Yellow) for Akatherm, Coes, Gerberit, Valsir, Waviduo mm Ø connecting pigtail set (Blue) for Akatherm, Wavisolo, Valsir mm Ø connecting pigtail set (Red) for Gerberit mm Ø connecting pigtail set (Green) for Von Roll mm Ø connecting pigtail set (Black) for Coes Link lead for co-joining multiple couplers, max. total size 160mm Ø 18 Product Catalogue

21 Electrofusion Welding Machines / Electrical Input Plugs Electrical Input Plugs Our welding machines can be adapted to fit the specific electrical outlet plug for your country or region as per global standards. Type A / NEMA 1-15 Voltage: v Mainly Used: USA, Canada, Mexico, Central America, Japan Type B / NEMA 5-15 Voltage: v Mainly Used: USA, Canada, Mexico, Central America, Japan Type C / CEE 7/16 Voltage: v Mainly Used: Europe (except UK, Ireland, Cyprus and Malta), Asia, South America Type D Voltage: v Mainly Used: India, Nepal Type E / CEE 7/7 Voltage: v Mainly Used: France, Belgium, Poland, Slovakia, Czech Republic, Tunisia, Morocco Type F / CEE 7/4 Voltage: v Mainly Used: Germany, Austria, Netherlands, Sweden, Finland, Norway, Portugal, Spain, Eastern Europe Type G / BS 1363 Voltage: v Mainly Used: UK, Ireland, Cyprus, Malta, Malaysia, Singapore, Hong Kong Type H Voltage: v Mainly Used: Israel, Palestine Type I Voltage: v Mainly Used: Australia, New Zealand, Papua New Guinea, China, Argentina Type J / SEC 1011 Voltage: v Mainly Used: Switzerland, Liechtenstein Product Catalogue

22 Electrofusion Welding Machines / Electrical Input Plugs Type K / DS D1 Voltage: v Mainly Used: Denmark, Greenland Type L / CEI 23-16/VII Voltage: v Mainly Used: Italy, Chile Type M Voltage: v Mainly Used: South Africa, Swaziland, Lesotho Type N Voltage: v Mainly Used: Brazil, South Africa Industrial Type / BS v Voltage: v Mainly Used: UK Industrial Type / BS v Voltage: v Mainly Used: UK 20 Product Catalogue

23 Butt Fusion Welding Machines Product Catalogue

24 Butt Fusion Welding Machines / Introduction An Introduction to Our Automatic Butt Fusion Machines Our range of automatic butt welding machines have been designed and developed for use on gas and water pressure polyethylene pipe networks. The best possible control of the joining process is achieved through an integral computer in the machines which control and monitor all jointing parameters: time, temperature, pressure, movement and sequence. The welding process will not continue if any of these parameters are not within the limits specified by the selected welding standard. Designed and manufactured to meet or exceed /PL2-3:2015 and ISO : Product Catalogue

25 Butt Fusion Welding Machines / Do's and Don'ts The Do s and Don ts of Automatic Butt Fusion Pre Jointing Checks Use equipment that is in good condition, regularly maintained and is within recommended calibration/service period. Ensure the correct jointing parameters for the particular machine and pipe are understood and correctly selected. Ensure that the generator is in good condition and sufficient fuel is available. Check that the heater plate faces are clean, wash only when cold with clean water and dry with a lint free cloth or paper towel. Check that the pipe end trimmer is clean and the cutting plates are not chipped or damaged, and in the correct position for the required pipe size. Ensure that the clamps, liners and securing screws are of the correct size. Ensure joining standard is up to date. Do's Always input correct operator and job code where requested to assist in traceability. Always use a weld shelter and where possible a ground board or sheet. Check the size SDR and pipe material for compatibility. Ensure that the pipes are aligned correctly and supported on pipe support rollers to reduce drag. Cover pipe ends to prevent wind chill to the heater and joint interface. Clean the pipe surfaces inside and out, clean the pipe ends and inside of the machine clamps before fitting the pipe into the machine. Wherever possible position pipes into the clamps with markings to the top and aligned. Wash the heater plate with water immediately prior to every welding session and perform dummy welds when hot to remove any fine particles and prevent the production of fumes. Carry out one dummy weld on pipe sizes up to 180mm and 2 dummy welds to sizes above. Always perform dummy welds after changing pipe size or if the heater plate has been allowed to cool. A continuous ribbon of material of full wall thickness should be produced from both pipe ends before starting the feathering operation. Always store the heater and trimmer in a stand when not in the machine. Where necessary remove the external bead with a bead removal tool from the completed joint, bag, mark with the joint number and retain for quality inspection. Don'ts Never attempt to use equipment unless adequately trained to do so. Don t attempt to weld pipes of incompatible materials or SDR. Don t leave swarf inside pipes or on the chassis. Don t introduce dirt onto trimmed pipe ends whilst removing swarf. Don t touch trimmed pipe or fitting ends. Don t remove welded pipes from the machine before the cooling time has elapsed. Don t try to cut corners in any part of the welding process. Don t attempt to install the pipe until the joint is fully cool. Health and Safety Never touch a heater plate unless you are absolutely sure it is cold (for cleaning purposes only). Avoid contact with the trimmer blades when cleaning. When the trimmer is in motion the blades can cause serious injury. Don t attempt to operate the trimmer while it is out of the chassis or attempt to by-pass the safety switch When machine is in operation, keep hands away from the pipe ends, chassis, trimmer and heater. The requirements of manual handling regulations should be adhered to when moving heavy pipes An audible alarm is fitted to automatic butt welding machines to give a warning prior to impending movement of the chassis and pipes, the sounding of this should never be ignored and everyone must stand clear. Only generators with a centre tapped earth (ground) or should be used. Adequate personal protection equipment (PPE) should be worn whilst operating a butt welding machine, this should include safety boots/shoes gloves, goggles/glasses, ear defenders etc. Product Catalogue

26 Butt Fusion Welding Machines / Gator 2 Gator 2 Automatic Butt Fusion Machine Globally recognised as the market leader in butt jointing equipment, the Gator 2 manufactured by our sister company Fusion Equipment, is one of the most efficient, robust and reliable machines in the world, providing 100% successful joints time after time. A truly automatic machine, the Gator 2 leaves nothing to chance and ensures quality jointing from the first joint of the day to the last. ISO 21 internationally approved butt welding standards including ISO and fittings capability Manufactured to ISO part 3 and part 4 compliant Electronic trim stops protect against over trimming Large backlit display with simple user multilingual interface Fast clamp system to improve productivity Quick quarter turn heater and trimmer fasteners Data recording of 2,000 weld records High quality electrohydraulic pump, motor, valves and control circuit OPTIONAL Control Point - Blue Box Data Technology CalderSafe Mobile Weld Analyser Reducing shells, bar code scanner, thermal printer Put simply, the best fully automatic butt fusion machine in the world. 24 Product Catalogue

27 Butt Fusion Welding Machines / Gator 2 The Gator 2 Control Panel Continuously Monitored Temperature Movement Pressure Time Trimmer Current Heater Continuity Pipe Slippage Oil Level FULLY AUTOMATIC 1. Machine sequencing 2. Trim and feathering cycle 3. Pipe slippage check 4. Peak and dynamic drag measurement 5. Heater plate temperature control PREPROGRAMMED PARAMETERS internationally approved welding standards containing specified: Heater Temperatures, Fusion Pressures, Soak Times and Cooling Times 2. Data management systems 3. Diagnostic routines 6. Initial bead up distance control 7. Heater retraction 8. Pressure control at bead up, soak, fusion, and cool time 9. Out of specification early warnings OPERATOR CONTRIBUTION 1. Input pipe, operator details and project details 2. Inspect and approve trim Product Catalogue

28 Butt Fusion Welding Machines / Gator 2 Technical Specification Gator Gator Gator Gator Pipe Range (mm) Ø Ø Ø Ø Nominal Input Voltage (V) Input Frequency (Hz) Min. Generator Output (kva) Gator Gator Chassis Heater Trimmer Controller Chassis Heater Trimmer Controller Power (kw) Height (mm) 320 / 370* / 430* Width (mm) 570 / 610* / 760* Length (mm) 430 / 570* / 650* Weight (kg) 39 / 44* / 51* Total Weight (kg) 114 / 119* 127 / 133* Gator Gator Chassis Heater Trimmer Controller Chassis Heater Trimmer Controller Power (kw) Height (mm) 460 / 500* / 630* Width (mm) 690 / 860* / 870* Length (mm) 625 / 860* / 905* Weight (kg) 62 / 68.5* / 84* Total Weight (kg) / 163* 190 / 198* * Includes removable protective cradle. Data Ouput Memory Printer Thermal paper Internal Memory Capacity Up to 2,000 Records USB Memory Device Text file / CalderSafe Weld Analyser Back Up to SD Card Up to 400,000 Records Bluetooth CalderSafe Mobile CalderSafe Mobile Unlimited Control Point and Joint Manager available upon request. G180110AFE Gator 180mm Ø 110v, with 3 pin plug G400110AFE-2 Gator 400mm Ø 110v, with 3 pin plug G180220AFG Gator 180mm Ø 220v, with 2 pin plug G400220AFG-2 Gator 400mm Ø 220v, with 2 pin plug G180220AFE Gator 180mm Ø 220v, with 3 pin plug G400220AFE-2 Gator 400mm Ø 220v, with 3 pin plug G250110AFE Gator 250mm Ø 110v, with 3 pin plug Spare blade for Gator 180mm Ø trimmer G250220AFG Gator 250mm Ø 220v, with 2 pin plug Spare blade for Gator 250mm Ø trimmer G250220AFE Gator 250mm Ø 220v, with 3 pin plug Spare blade for Gator 315mm Ø trimmer G315110AFE Gator 315mm Ø 110v, with 3 pin plug Spare blade for Gator 400mm Ø trimmer G315220AFG Gator 315mm Ø 220v, with 2 pin plug Barcode scanner G315220AFE Gator 315mm Ø 220v, with 3 pin plug 26 Product Catalogue

29 Butt Fusion Welding Machines / Welda 2 Welda 2 Butt Fusion Machine UK manufactured by Fusion Equipment, the Welda 2 range of semi-automatic butt fusion machines are robust, powerful and packed with quality and safety features to join pipes up to 400mm. Featuring a fast clamping mechanism, electronically regulated heater temperature, replaceable heater surface plates and a compact design, these machines make the fusion process easy and guarantee performance every time. ISO Pipe size range mm Ø Fast clamping Lightweight compact machine Toolless repositionable 3rd clamp Heater pull off mechanism Large easy to read pressure gauge 150 bar operating system Trimmer safety switch Electronically regulated heater temperature Replaceable heater surface plates Non-drip quick release hydraulic connections Heater and trimmer stand OPTIONAL Reducing shells Stub flange adapter Bevel shells for short spigot fitting Robust, powerful and packed with quality and safety features. Product Catalogue

30 Butt Fusion Welding Machines / Welda 2 Technical Specification Welda Welda Welda Welda Pipe Range (mm) Ø Ø Ø Ø Nominal Input Voltage (V) 110 / / / / 230 Input Frequency (Hz) Input Current (A) 30A (110v) / 15A (220v) 32A (110v) / 16A (220v) 46A (110v) / 23A (220v) 57A (110v) / 28A (220v) Input Power (kw) Max. Working Pressure (bar) Min. Generator Output (kva) Chassis Heater Trimmer Welda Welda Hydraulic Unit Heater Stand Chassis Heater Trimmer Hydraulic Unit Height (mm) Width (mm) Length (mm) Weight (kg) Total Weight (kg) Heater Stand Chassis Heater Trimmer Welda Welda Hydraulic Unit Heater Stand Chassis Heater Trimmer Hydraulic Unit Height (mm) Width (mm) Length (mm) Weight (kg) Total Weight (kg) Heater Stand W180110MFE-2 Welda 2 180mm Ø 110v, with 3 pin plug W315110MFE-2 Welda 2 315mm Ø 110v, with 3 pin plug W180220MFG-2 Welda 2 180mm Ø 220v, with 2 pin plug W315220MFG-2 Welda 2 315mm Ø 220v, with 2 pin plug W180220MFE-2 Welda 2 180mm Ø 220v, with 3 pin plug W315220MFE-2 Welda 2 315mm Ø 220v, with 3 pin plug W250110MFE-2 Welda 2 250mm Ø 110v, with 3 pin plug W400110MFE-2 Welda 2 400mm Ø 110v, with 3 pin plug W250220MFG-2 Welda 2 250mm Ø 220v, with 2 pin plug W400220MFG-2 Welda 2 400mm Ø 220v, with 2 pin plug W250220MFE-2 Welda 2 250mm Ø 220v, with 3 pin plug W400220MFE-2 Welda 2 400mm Ø 220v, with 3 pin plug 28 Product Catalogue

31 Butt Fusion Welding Machines / Welda 500 Welda 500 Butt Fusion Machine The Welda 500 is a powerful butt fusion machine packed with quality and safety features enabling a single operator to complete 500mm butt fusion joints with minimum effort. The fast and controlled ejection of the heater plate and trimmer ensures efficiency and higher quality joints while promoting safe working; and when used with a pipe lifter, minimises manual lifting. ISO Pipe size range mm Ø Swing in/out heater and trimmer One person quick and safe operation Single unit: No heater and trimmer stands Repositionable 3rd clamp Heater pull off mechanism Large easy to read pressure gauge Trimmer safety switch Electronically regulated heater temperature Replaceable heater surface plates Non-drip quick release hydraulic connections OPTIONAL Reducing shells, trim set bar, stub flange adapter Compact trolley and winch kit Technical Specification Pipe Range mm Ø Dimensions [HxWxL] 1295 x 905 x 1090mm Weight 420kg Input Voltage v Input Frequency 50Hz Input Current 16A Input Power 4.0kW / 5.7kW Max. Working Pressure 150bar Min. Generator Output 9kVA Stub Flange Adapter Compact Trolley W500220HPMFE Welda 500, 220v High Pressure W500220MFE Welda 500, 220v BFL500450X Ø reducing shells BFL500400X Ø reducing shells BFL400355X40T Ø reducing shells BLF400315X40TG Ø reducing shells BFL315280X40T Ø reducing shells BFL315250X40T Ø reducing shells Stub flange adapter Compact trolley Trim setting bar Winch for trolley Product Catalogue

32 Butt Fusion Welding Machines / Accessories Gator 2 and Welda 2 Reducing Shells Machine Suitability Aluminium Reducing Shells BFL mm Ø Gator 2, Welda 2: 400 BFL mm Ø Gator 2, Welda 2: 400 BFL mm Ø Gator 2, Welda 2: 400 BFL mm Ø Gator 2, Welda 2: 400, 315 BFL mm Ø Gator 2, Welda 2: 400, 315 BFL mm Ø Gator 2, Welda 2: 400, 315, 250 BFL mm Ø Gator 2, Welda 2: 400, 315, 250 BFL mm Ø Gator 2: 315, 250 BFL mm Ø Gator 2, Welda 2: 315, 250 BFL mm Ø Gator 2: 315, 250, 180 BFL mm Ø Gator 2: 315, 250, 180 BFL mm Ø Gator 2: 315, 250, 180 BFL mm Ø Gator 2: 315, 250, 180 BFL mm Ø Gator 2: 315, 250, 180 BFL mm Ø Gator 2: 250, 180 BFL mm Ø Gator 2: 250, 180 Noryl Plastic Reducing Shells BFL250180PT mm Ø Gator 2, Welda 2: 315, 250 BFL180160PT mm Ø Gator 2, Welda 2: 315, 250, 180 BFL180140PT mm Ø Gator 2, Welda 2: 315, 250, 180 BFL180125PT mm Ø Gator 2, Welda 2: 315, 250, 180 BFL180110PT mm Ø Gator 2, Welda 2: 315, 250, 180 BFL18090PT mm Ø Gator 2, Welda 2: 315, 250, 180 BFL18075PT mm Ø Gator 2, Welda 2: 250, 180 BFL18063PT mm Ø Gator 2, Welda 2: 250, 180 Gator 2 Thermal Data Printer Provides the installer with documentary evidence Lightweight, compact and portable Advanced thermal data printer Spare lead only Spare paper roll 30 Product Catalogue

33 Electrofusion Tooling Product Catalogue

34 Electrofusion Tooling / Rotary Scraping Tools Calderprep Pipe range 20-63mm Ø Quick and easy to use Use optional power drive adapter with cordless drill to prepare pipe in under 30 seconds Nylon Power Drive Adapter Aluminium Power Drive Adapter mm Ø 1.9mm scraping tool mm Ø 3.0mm scraping tool mm Ø SDR11 scraping tool mm Ø 2.3mm scraping tool mm Ø 3.0mm scraping tool mm Ø SDR11 scraping tool mm Ø 1.8mm scraping tool mm Ø 2.3mm scraping tool mm Ø 2.5mm scraping tool mm Ø 3.0mm scraping tool mm Ø SDR11 scraping tool mm Ø 2.3mm scraping tool mm Ø 2.4mm scraping tool mm Ø 3.7mm scraping tool mm Ø 4.6mm scraping tool mm Ø 3.0mm scraping tool mm Ø 3.7mm scraping tool mm Ø 5.8mm scraping tool mm Ø 1.9mm mandrel insert mm Ø 3.0mm mandrel insert mm Ø 2.3mm mandrel insert mm Ø 3.0mm mandrel insert mm Ø 3.0mm mandrel insert mm Ø 3.7mm mandrel insert mm Ø 4.6mm mandrel insert mm Ø 5.8mm mandrel insert Spare 4 sided scraping disc Nylon power drive adapter Aluminium power drive adapter Other mandrel inserts available. Imperial pipe sizes available upon request. 32 Product Catalogue

35 Electrofusion Tooling / Rotary Scraping Tools Calderprep with Power Drive Adapter Pipe range 20-63mm Ø Use adapter with a cordless drill 4 sided scraping disc mm Ø SDR11 scraping tool, with power drive adapter mm Ø 2.3mm SDR11 scraping tool, with power drive adapter mm Ø 3.0mm SDR11 scraping tool, with power drive adapter mm Ø 3.7mm SDR11 scraping tool, with power drive adapter mm Ø 4.6mm SDR11 scraping tool, with power drive adapter mm Ø 5.8mm SDR11 scraping tool, with power drive adapter Spare 4 sided scraping disc Imperial pipe sizes available upon request. Calderprep Plus Pipe range 20-63mm Ø Multi tool in one kit with easily changed mandrel inserts Use optional power drive adapter with cordless drill to prepare pipe in under 30 seconds , 25, 32, 63mm Ø SDR11 tool kit , 25, 32, 40, 50, 63mm Ø SDR11 tool kit mm Ø ( mm), 25mm Ø ( mm), 32mm Ø 3.0mm, 40mm Ø 3.7mm, 50mm Ø 4.6mm, 63mm Ø ( mm) tool kit mm Ø 3.0mm, 25mm Ø 2.3mm, 32mm Ø 3.0mm, 40mm Ø 3.7mm, 63mm Ø 5.8mm tool kit , 32, 40, 50 and 63mm Ø SDR7 tool kit Product Catalogue

36 Electrofusion Tooling / Rotary Scraping Tools Mandrel Inserts Aluminium Power Drive Adapter , 32, 40, 50 and 63mm Ø SDR9 tool kit , 40, 50, 63mm Ø SDR11 tool kit , 40, 50, 63mm Ø SDR11/17 tool kit mm Ø 1.9mm mandrel insert mm Ø 3.0mm mandrel insert mm Ø SDR7 mandrel insert mm Ø SDR9 mandrel insert mm Ø SDR11 mandrel insert mm Ø SDR13.6 mandrel insert mm Ø SDR17 mandrel insert mm Ø 2.3mm mandrel insert mm Ø 3.0mm mandrel insert mm Ø SDR7 mandrel insert mm Ø SDR9 mandrel insert mm Ø SDR11 mandrel insert mm Ø SDR13.6 mandrel insert mm Ø SDR17 mandrel insert mm Ø 2.5mm mandrel insert mm Ø 3.0mm mandrel insert mm Ø SDR7 mandrel insert mm Ø SDR9 mandrel insert mm Ø SDR13.6 mandrel insert mm Ø SDR17 mandrel insert mm Ø 3.7mm mandrel insert mm Ø SDR7 mandrel insert mm Ø SDR9 mandrel insert mm Ø SDR13.6 mandrel insert mm Ø SDR17 mandrel insert mm Ø 4.6mm mandrel insert mm Ø SDR13.6 mandrel insert mm Ø SDR7 mandrel insert mm Ø SDR9 mandrel insert mm Ø SDR17 mandrel insert mm Ø SDR11 mandrel insert mm Ø 5.8mm mandrel insert mm Ø SDR17 mandrel insert mm Ø SDR7 mandrel insert mm Ø SDR9 mandrel insert mm Ø SDR13.6 mandrel insert Scraping tool only Spare 4 sided scraping disc Tool case with foam insert Aluminium power drive adapter Kits can be supplied to suit requirements. 34 Product Catalogue

37 Electrofusion Tooling / Rotary Scraping Tools Multiscrape Kit Pipe range 20-63mm Ø Expanding pipe adapter mandrels Multiscrkitem Multiscrkit Multiscrape Hand tool, 5 expanding and solid mandrel inserts in tool kit box Hand tool, 20-63mm Ø solid mandrel inserts in tool kit box Multiscrape hand tool only with blade , 40mm Ø mandrel insert mm Ø mandrel insert mm Ø mandrel insert Spare blade for multiscrape hand tool Other mandrel inserts available. Calder Surprep PT1E Pipe range 20-90mm Ø Exchangeable pipe mandrel inserts mm Ø pistol hand tool, with scraping tip mm Ø 1.9mm mandrel insert mm Ø 3.0mm mandrel insert mm Ø 2.3mm mandrel insert mm Ø 3.0mm mandrel insert mm Ø 3.0mm mandrel insert mm Ø 3.7mm mandrel insert mm Ø 3.0mm mandrel insert mm Ø 4.6mm mandrel insert mm Ø 3.8mm mandrel insert mm Ø 5.8mm mandrel insert mm Ø 4.5mm mandrel insert mm Ø 6.9mm mandrel insert mm Ø 5.4mm mandrel insert mm Ø 8.2mm mandrel insert Tool case with foam insert Spare single point large head scraping tip Spare single point small head scraping tip Other mandrel inserts available. Product Catalogue

38 Electrofusion Tooling / Rotary Scraping Tools Uniprep 4 Pipe range mm Ø / 2"-10" IPS Ø Scrape length 130mm 4 sided scraping tip mm Ø scraping tool, with steel toolbox Toolbox only Uniprep Spare 4 sided scraping tip Replacement tip holder Uniprep 4 XL Pipe range mm Ø / 2"-12" IPS Ø Extended scrape length 340mm Fixing chains mm Ø scraper, with toolbox and chains Spare single point scraping tip Spare short chain 300mm Spare long chain 630mm Uniprep 1 Pipe range mm Ø / 3"-16" IPS Ø Scrape length 150mm 4 sided scraping tip mm Ø scraping tool, with steel toolbox Toolbox only Uniprep Spare 4 sided scraping tip Replacement tip holder 36 Product Catalogue

39 Electrofusion Tooling / Rotary Scraping Tools Uniprep 2 Pipe range mm Ø / 4"-20" IPS Ø Scrape length 180mm 4 sided scraping tip mm Ø scraping tool, with steel toolbox Toolbox only Uniprep Spare 4 sided scraping tip Replacement tip holder Uniprep 5 Pipe range mm Ø / 18"-24" IPS Ø Scrape length 345mm 4 sided scraping tip mm Ø scraping tool, with toolbox Toolbox only Uniprep Spare 4 sided scraping tip Replacement tip holder Uniprep 7 Pipe range mm Ø / 20"-36" IPS Ø Scrape length 640mm Floating blade design to follow pipe ingress mm Ø scraping tool Spare single point large head scraping tip Product Catalogue

40 Electrofusion Tooling / Saddle Branch + Hand Scraping Tools Calderprep Saddle Branch Outlet Pipe range 20-63mm Ø Uniquely shaped scraping tip for saddle branch outlets Can scrape complete length of branch outlet mm Ø SDR11 scraping tool mm Ø SDR11 scraping tool mm Ø SDR11 (3.0mm) scraping tool mm Ø SDR11 (3.7mm) scraping tool mm Ø SDR11 (4.6mm) scraping tool mm Ø SDR11 (5.8mm) scraping tool Spare saddle branch outlet scraping tip Calderline In-line Scraping Tool Pipe range mm Ø Designed for in-line and saddle installations Easy to use mm Ø in-line scraping tool mm Ø in-line scraping tool mm Ø in-line scraping tool mm Ø in-line scraping tool mm Ø in-line scraping tool mm Ø in-line scraping tool mm Ø in-line scraping tool mm Ø in-line scraping tool mm Ø in-line scraping tool Spare Calderline scraping tip 38 Product Catalogue

41 Electrofusion Tooling / Saddle Branch + Hand Scraping Tools Branch Saddle Window Patch Scraping Tool Suitable for all pipe diameters when using extended length chains Window patch sizes 200 x 150mm and 250 x 280mm Automatic traverse feed x 150mm single patch scraping tool, with tool case (no chains) x 150mm x 280mm double patch scraping tool, with tool case (no chains) mm length chain set (2 pcs) mm length chain set (2 pcs) for pipe range mm Ø mm length chain set (2 pcs) for pipe range mm Ø mm length single chain extension mm length single chain extension mm length single chain extension Spare tool case for single patch scraper Spare tool case for double patch scraper Harris Hand Scraping Tool 4 edged blade Low Profile Lightweight C53MJ001 Hand scraping tool 1½ / 35mm Hand scraping tool 2½ / 63mm C53MJ002 Spare scraping blades, 1½ / 35mm (2 pack) Spare scraping blades 2½ / 63mm (2 pack) Product Catalogue

42 Electrofusion Tooling / Spare Scraping Blades + Tips Spare Scraping Blades and Tips 4 Sided Scraping Disc Single Point Small Head Scraping Tip Saddle Branch Scraping Tip Single Point Large Head Scraping Tip 4 Sided Scraping Tip Scraping Blades Scraping Tool sided scraping disc Single point large head scraping tip Single point small head scraping tip sided scraping tip Calderprep Calderprep Plus Uniprep 7 Calder Surprep PT1E Branch Saddle Window Patch Scraping Tool Uniprep 4 XL Uniprep 7 Uniprep 1 Uniprep 2 Uniprep 4 Uniprep Scraping blade Multiscrape Hand tool Saddle branch scraping tip Calderprep Saddle Branch Outlet Scraping tip Calderline C53MJ002 Scraping blades 1 ½ / 35mm (2 pack) Scraping blades 2 ½ / 63mm (2 pack) Harris Hand Scraping Tool Harris Hand Scraping Tool 40 Product Catalogue

43 Electrofusion Tooling / Pipe Clamps Mini Clamp (Caldervale Pattern) Pipe range 16-32mm Ø Detachable jaws Compact and robust x 20mm Ø, 25 x 32mm Ø clamp, with jaws x 32mm Ø clamp, with jaws x 32mm Ø clamp, with jaws Mini clamp body block only x 16mm Ø jaw set only (4 pcs) x 32mm Ø jaw set only (4 pcs) x 16mm Ø jaw set only (4 pcs) x 32mm Ø jaw set only (4 pcs) Service Saddle Outlet Clamp Kit 16-32mm Pipe range 16-32mm Ø Compact design and thin jaws for restricted space Can be used for straight, angled and reduced connections , 20, 25, 32mm Ø clamp kit, straight/elbow , 25, 32mm Ø clamp kit, , 32mm Ø clamp kit, straight/elbow Clamp kit with socket wrench mm Ø jaw set, 90 (4 pcs) mm Ø jaw set, straight (4 pcs) mm Ø jaw set, 90 (4 pcs) mm Ø jaw set, straight (4 pcs) mm Ø PE to copper riser elbow clamp mm Ø jaw set, 90 (4 pcs) mm Ø jaw set, straight (4 pcs) mm Ø jaw set, 90 (4 pcs) mm Ø jaw set, straight (4 pcs) Tool case with foam insert Product Catalogue

44 Electrofusion Tooling / Pipe Clamps Mini Clamp (Vulcathene Pattern) Pipe range 16-32mm Ø Press-in reducing inserts Compact, light and simple operation 53MK0003 C C C mm Ø clamp, with plastic inserts 16mm Ø plastic reducing inserts (4 pcs) 20mm Ø plastic reducing inserts (4 pcs) 25mm Ø plastic reducing inserts (4 pcs) Mini Clamp (FEL Pattern) Pipe range 20-32mm Ø Interchangeable jaws Simple operation Miniclamp 20, 25, 32mm Ø clamp, with detachable jaws Versaclamp Pipe range 20-32mm Ø Multi angle, cost efficient and designed for tight spaces Manufactured from Noryl performance plastic Versaclamp 20 Versaclamp 25 Versaclamp 32 20mm Ø multi angle clamp 25mm Ø multi angle clamp 32mm Ø multi angle clamp 42 Product Catalogue

45 Electrofusion Tooling / Pipe Clamps Elbowclamp (FEL Pattern) Pipe range 20-32mm Ø Simple, effective design for 90 elbows and tight spaces Manufactured from Noryl performance plastic Elbowclamp 20 Elbowclamp 25 Elbowclamp 32 20mm Ø elbow clamp 25mm Ø elbow clamp 32mm Ø elbow clamp Superclamp Universal Pipe range 16-63mm Ø Multi size clamps in one, for straight and elbow connections 3 way adapter available , 20, 25, 32, 40, 50, 63mm Ø clamp Adapter for 3 way T type connectors 3 Way Adapter Superclamp Pipe range 16-63mm Ø Multi size clamps in one Can be used for straight and reducing couplers , 20, 25, 32, 40, 50, 63mm Ø clamp Product Catalogue

46 Electrofusion Tooling / Pipe Clamps Posi Clamp Pipe range 20-63mm Ø Can be used for couplers, reducers, end caps, tapping tees, 45 and 90 elbows Manufactured from Noryl performance plastic Miniposi Maxiposi 20, 25, 32, 40mm Ø clamp 32, 40, 50, 63mm Ø clamp Midi Clamp (Caldervale Pattern) Pipe range 20-63mm Ø Detachable jaws Compact and robust Jaw Set , 25 32, 63mm Ø clamp, with jaws Midi clamp body only x 20mm Ø jaw set only (4 pcs) x 20mm Ø jaw set only (4 pcs) x 25mm Ø jaw set only (4 pcs) x 32mm Ø jaw set only (4 pcs) x 32mm Ø jaw set only (4 pcs) x 40mm Ø jaw set only (4 pcs) x 32mm Ø jaw set only (4 pcs) x 40mm Ø jaw set only (4 pcs) x 50mm Ø jaw set only (4 pcs) 44 Product Catalogue

47 Electrofusion Tooling / Pipe Clamps Service Magiclamp Pipe range 20-63mm Ø Automatic centering jaws Available in 2 and 3 way configuration mm Ø 2 way clamp, angle maker mm Ø 3 way clamp, angle maker mm Ø 2 way clamp, straight base to 3 way adapter kit only Jaw set only way double jaw set, extra-long base Jaw set, 3 way adapter Straight base only Angle maker base only Simple Double Ended Straight Clamp Pipe range 20-63mm Ø Easy to use Accepts spigot tee mm Ø clamp mm Ø clamp mm Ø clamp mm Ø clamp mm Ø clamp mm Ø clamp Product Catalogue

48 Electrofusion Tooling / Pipe Clamps Simple Elbow Clamp (Caldervale Pattern) Pipe range 20-63mm Ø Wide clamping available Provides re-rounding capabilities , 25, 32mm Ø elbow clamp , 25, 32, 63mm Ø elbow clamp Service Saddle Outlet Clamp Kit 40-63mm Pipe range 40-63mm Ø Compact design and thin jaws perfect for restricted access Can be used for straight, angled and reduced connections , 50, 55, 63mm Ø clamp kit, straight/elbow mm Ø clamp, with jaws mm Ø jaw set, 90 (4 pcs) mm Ø jaw set, straight (4 pcs) mm Ø jaw set, 90 (4 pcs) mm Ø jaw set, straight (4 pcs) mm Ø jaw set, 90 (4 pcs) mm Ø jaw set, straight (4 pcs) mm Ø jaw set, 90 (4 pcs) mm Ø jaw set, straight (4 pcs) Tool case with foam insert 46 Product Catalogue

49 Electrofusion Tooling / Pipe Clamps Maxi Clamp (Caldervale Pattern) Pipe range mm Ø Detachable jaws Compact and robust , 25, 32, 40, 50, 63mm Ø clamp, with jaws x 55mm Ø clamp, with jaws x 40mm Ø jaw set only (4 pcs) x 90mm Ø jaw set only (4 pcs) x 55mm Ø jaw set only (4 pcs) x 110mm Ø jaw set only (4 pcs) Superclamp Mega Pipe range mm Ø Multi size clamps in one Can be used for straight and reducing couplers 53MB , 75, 90, 110, 125mm Ø clamp Spacemaker Positioning Clamp Pipe range mm Ø Perfect for narrow trench applications Integral angle maker and re-rounding capabilities mm Ø clamp, without reducing shells, with bag mm Ø reducing shell set (4 pcs) mm Ø reducing shell set (4 pcs) mm Ø reducing shell set (4 pcs) mm Ø reducing shell set (4 pcs) Reducing shells available in 2, 4 and 6 piece sets. Product Catalogue

50 Electrofusion Tooling / Pipe Clamps Joint Master Multi Size Positioning Clamp Pipe range mm Ø Self centering design requires no reducing shells Minimal excavation required, fits above pipe joint easily mm Ø 2 way clamp, straight base mm Ø clamp, 500mm angle maker mm Ø 3 way clamp, 500mm branch tee mm Ø 3 way clamp, 750mm branch tee mm Ø clamp, 750mm angle maker mm Ø jaw set and branch tee only mm Ø spare jaw set Branch tee adapter 500mm Branch tee adapter 750mm Mains Positioning Clamp mm Pipe range mm Ø Available in 2 or 3 way configuration Provides re-rounding capabilities Positive Indexing for Angled Connections , 90, 125, 180mm Ø clamp, straight base , 90, 125, 180mm Ø clamp, angle maker , 90, 125, 180mm clamp Ø, angle maker, saw and sawing guide mm Ø clamp, straight base, without reducing shells mm Ø clamp, angle maker, without reducing shells , 90, 125, 180mm Ø 3 way clamp , 90, 125, 180mm Ø double clamp, angle maker , 110, 125, 160, 180mm Ø clamp, angle maker, with bag 48 Product Catalogue

51 Electrofusion Tooling / Pipe Clamps Mains Positioning Clamp in 3 Way Configuration, Sawing Guide, Saw and Reducing Shells , 90, 125, 180mm Ø clamp, straight base, saw and sawing guide , 110, 125, 160, 180mm Ø clamp, straight base , 110, 125, 160, 180mm Ø double clamp, 1100mm straight base , 110, 125, 160, 180mm Ø double clamp, 1500mm angle maker , 110, 125, 160, 180mm Ø double clamp, 2 x straight base, angle maker to 3 way adapter kit, with 63, 90, 125mm Ø reducing shells mm Ø reducing shell set (4 pcs) mm Ø reducing shell set (4 pcs) mm Ø reducing shell set (4 pcs) mm Ø reducing shell set (4 pcs) mm Ø reducing shell set (4 pcs) mm Ø reducing shell set (4 pcs) mm Ø reducing shell set (4 pcs) Aluminium pipe holding ring only Aluminium pipe holding ring, with 63, 90, 125mm Ø shells Straight base only Angle maker base only 1000mm Angle fixing lock wing nut for angle maker Branch tee adapter 500mm Branch tee adapter 750mm Base bar only 40 x 40 x 750mm Base bar only 40 x 40 x 1100mm Base bar only 40 x 40 x 1500mm Sawing guide and saw only Reducing shells available in 2, 4 and 6 piece sets. Product Catalogue

52 Electrofusion Tooling / Pipe Clamps Strap Clamp 200 Pipe range mm Ø Available in single or double clamp format (2 clamps on each side) Angle maker bar for 22.5, 45 and 90 elbows available SC200-2-S SC200-2-S-4 SC200-2-K SC200-2-K-4 SC200ADT mm Ø single clamp, straight base mm Ø double clamp, straight base mm Ø single clamp, angle maker mm Ø double clamp, angle maker Tee branch leg adapter 40mm diamond mm Ø additional clamp assembly Titan 200 Pull Together Clamp Pipe range mm Ø Capable of pulling 12m lengths of pipe in position Robust construction with double clamps SC200T mm Ø pull together clamp 50 Product Catalogue

53 Electrofusion Tooling / Pipe Clamps Mains Restraining Clamp mm Pipe range mm Ø Can be supplied in double clamp format Provides re-rounding capabilities mm Ø clamp, straight base, without reducing shells mm Ø clamp, angle maker, without reducing shells mm Ø 3 way clamp, without reducing shells mm Ø double clamp, straight base mm Ø double clamp, angle maker, without reducing shells mm Ø double 3 way clamp, without reducing shells mm Ø reducing shell set (4 pcs) mm Ø reducing shell set (4 pcs) mm Ø reducing shell set (4 pcs) mm Ø reducing shell set (4 pcs) mm Ø reducing shell set (4 pcs) Spare hinge and toggle Spare base traverse fixing wing nut Spare pillar nut and hand wheel assembly Spare pillar nut, threaded bar and toggle Reducing shells available in 2, 4 and 6 piece sets. Pull Together Clamp 200 Pipe range mm Ø Provides re-rounding capabilities Straight or angle connection and available in 2 or 3 way configuration mm Ø clamp, without reducing shells Reducing shells available in 2, 4 and 6 piece sets. Product Catalogue

54 Electrofusion Tooling / Pipe Clamps K Pattern Strap Clamp mm Pipe range mm Ø Available in 2 or 3 way configuration Simple to use webbing strap design mm Ø clamp, straight base mm Ø clamp, angle maker mm Ø 3 way clamp mm Ø 3 way adapter kit only mm Ø 3 way clamp, with sawing guide mm Ø clamp, with sawing guide & saw mm Ø additional pipe carriage Reducing plates (2 pcs) Reducing plates are required when using reducing fittings. Mains Restraining Clamp 250 Pipe range mm Ø Available in 2 or 3 way configuration Provides re-rounding capabilities mm Ø clamp, straight base, with ratchet mm Ø 3 way clamp, without shells mm Ø clamp, angle maker, without shells mm double clamp, straight base, without shells mm Ø double clamp, angle maker Angle maker base only mm Ø reducing shell set (4 pcs) mm Ø reducing shell set (4 pcs) mm Ø reducing shell set (4 pcs) Reducing shells available in 2, 4 and 6 piece sets. 52 Product Catalogue

55 Electrofusion Tooling / Positioning Kits Large Diameter Mechanical Positioning Kit Pipe range mm Ø Wide clamp area, with re-rounding capabilities Angle maker available mm Ø kit, straight base mm Ø kit, straight base mm Ø kit, angle maker mm Ø kit, straight base mm Ø kit, straight base mm Ø reducing shell set (4 pcs) mm Ø reducing shell set (4 pcs) mm Ø reducing shell set (4 pcs) Reducing shells available in 2, 4 and 6 piece sets. K Pattern Strap Clamp mm Pipe range mm Ø Available in 2 or 3 way configuration Simple to use webbing strap design Reducing Plates mm Ø clamp, straight base mm Ø clamp, angle maker mm Ø 3 way clamp mm Ø 3 way adapter kit only mm Ø additional pipe carriage Angle maker only Sawing guide and saw only Tee branch leg only Reducing plates (2 pcs) Reducing plates are required when using reducing fittings. Product Catalogue

56 Electrofusion Tooling / Positioning Kits Strap Clamp 500 Pipe range mm Ø Available in double clamp format (2 clamps on each side) Angle maker bar for 22.5, 45 and 90 elbows available SC500 SC500-2-K SC500-2-K-4 SC500ADT mm Ø clamp, straight base mm Ø clamp, angle maker mm Ø double clamp, angle maker Tee branch leg adapter 40mm diamond mm Ø additional clamp assembly Titan 500 Pull Together Clamp Pipe range mm Ø Capable of pulling 12m lengths of pipe in position Robust construction with double clamps SC500T mm Ø pull together clamp Large Diameter Hydraulic Positioning Kit Pipe range mm Ø Hydraulically powered Full re-rounding capability mm Ø kit,with 2 pumps mm Ø kit, with 2 pumps mm Ø kit,with 2 pumps mm Ø kit, with 2 pumps mm Ø kit, with 2 pumps and winches mm Ø kit, with 2 pumps and winches mm Ø kit, with 2 pumps and winches mm Ø kit, with 2 pumps and winches 54 Product Catalogue

57 Electrofusion Tooling / Top Loading Clamps Mini Pillar Type Pressure Clamp Pipe range 32-40mm Ø Designed for tapping saddles Compact and easy to use mm Ø Elgev top loading pillar clamp mm Ø Kimplas top loading pillar clamp Pillar Type Kick Under Pressure Clamp for Top Loading Saddles Pipe range mm Ø Minimal excavation required Low profile base mm Ø top loading kick under clamp mm Ø top loading swivel kick under clamp Pillar Type Pressure Clamp for Top Loading Saddles Pipe range mm Ø Turnability allows use in restricted space Large under pipe support mm Ø top loading pillar clamp Product Catalogue

58 Electrofusion Tooling / Top Loading Clamps Pillar Type Low Profile Pressure Clamp for Top Loading Saddles Pipe range mm Ø Branch saddle adapter foot available Low profile under pipe entry mm Ø top loading low profile clamp mm Ø top loading low profile clamp Webbing Strap Mounted Clamp for Top Loading Saddles Pipe range mm Ø / mm Ø Branch saddle adapter foot available Self locking non-slip cam design mm Ø top loading strap clamp mm Ø top loading strap clamp mm spare strap mm spare strap Branch Saddle Adapter Foot for Pillar Type and Webbing Strap Clamps , 90mm Ø branch saddle adapter foot , 125mm Ø branch saddle adapter foot 56 Product Catalogue

59 Electrofusion Tooling / Re-Rounding Clamps Nutcracker Pattern Multi Size Re-Rounding Clamp Pipe range 16-32mm Ø Multi tool in one Simple latch lock mm Ø re-rounding clamp Nutcracker Pattern Single Size Re-Rounding Clamp Pipe range 20-55mm Ø Lightweight, compact and easy to carry Simple latch lock mm Ø re-rounding clamp mm Ø re-rounding clamp mm Ø re-rounding clamp mm Ø re-rounding clamp mm Ø re-rounding clamp mm Ø re-rounding clamp Hinged Collar Re-Rounding Clamp 63-75mm Pipe range 63-75mm Ø Side handle allows easy maneuver Compact design mm Ø re-rounding hinged clamp mm Ø re-rounding hinged clamp Product Catalogue

60 Electrofusion Tooling / Re-Rounding Clamps Hinged Collar Re-Rounding Clamp mm Pipe range mm Ø Easy to use with handles for correct positioning Robust design mm Ø re-rounding hinged clamp mm Ø re-rounding hinged clamp mm Ø re-rounding hinged clamp mm Ø re-rounding hinged clamp mm Ø re-rounding hinged clamp mm Ø re-rounding hinged clamp Split Collar Re-Rounding Clamp Pipe range mm Ø Robust design Comes with ratchet spanner mm Ø re-rounding clamp w/ ratchet spanner mm Ø re-rounding clamp w/ ratchet spanner mm Ø re-rounding clamp w/ ratchet spanner 2 Segment Re-Rounding Clamp Pipe range mm Ø Comes with ratchet spanner 100mm contact area for full face re-rounding mm Ø re-rounding clamp, w/ ratchet spanner mm Ø re-rounding clamp, w/ ratchet spanner mm Ø re-rounding clamp, w/ ratchet spanner mm Ø re-rounding clamp, w/ ratchet spanner 58 Product Catalogue

61 Electrofusion Tooling / Re-Rounding Clamps 3 Segment Hydraulic Re-Rounding Clamp Pipe range mm Ø Hydraulically powered Comes with pump mm Ø re-rounding clamp, with pump mm Ø re-rounding clamp, with pump mm Ø re-rounding clamp, with pump mm Ø re-rounding clamp, with pump mm Ø re-rounding clamp, with pump and winch mm Ø re-rounding clamp, with pump and winch mm Ø re-rounding clamp, with pump and winch mm Ø re-rounding clamp, with pump and winch 2 Segment and 3 Segment Reducing Shell Sets 2 Segment Shells for Mechanical Re-Rounding Clamp mm Ø reducing shell set (2 pcs) mm Ø reducing shell set (2 pcs) mm Ø reducing shell set (2 pcs) 3 Segment Shells for Hydraulic Re-Rounding Clamp mm Ø reducing shell set (3 pcs) mm Ø reducing shell set (3 pcs) mm Ø reducing shell set (3 pcs) mm Ø reducing shell set (3 pcs) mm Ø reducing shell set (3 pcs) mm Ø reducing shell set (3 pcs) mm Ø reducing shell set (3 pcs) Each reducing shell set is for 1 clamp only. Product Catalogue

62 Electrofusion Tooling / Post Squeeze Off Re-Rounding Clamps Post Squeeze Off Re-Rounding Clamps Pipe range mm Ø Single bolt tensioning operation Removable tensioner for permanent installation 180, 125, 63mm Ø Post Squeeze Off Re-Rounding Clamps mm Ø post squeeze off clamp, with tensioner mm Ø post squeeze off clamp, with tensioner mm Ø post squeeze off clamp, with tensioner mm Ø post squeeze off clamp, with tensioner mm Ø post squeeze off clamp, with tensioner mm Ø post squeeze off clamp, with tensioner mm Ø post squeeze off clamp, with tensioner mm Ø post squeeze off clamp, with tensioner mm Ø post squeeze off clamp, with tensioner mm Ø post squeeze off clamp, with tensioner mm Ø post squeeze off clamp, with tensioner , 75, 90, 110mm Ø tensioner only , 140, mm Ø tensioner only , 75, 90, 110mm Ø swing bolt only , 140, 160, 180mm Ø swing bolt only , 75, 90, 110mm Ø trunion only , 140, 160, 180mm Ø trunion only , 75, 90, 110mm Ø locking nut only , 140, 160, 180mm Ø locking nut only 60 Product Catalogue

63 Electrofusion Tooling / Post Squeeze Off Re-Rounding Clamps Sacrificial Post Squeeze Off Re-Rounding Clamp Pipe range mm Ø Cost effective and easy to apply Can be removed or left in position RRC50 RRC63 RRC75 RRC90 RRC110 RRC125 RRC140 RRC160 RRC180 RRC200 RRC225 RRC250 50mm Ø post squeeze off clamp 63mm Ø post squeeze off clamp 75mm Ø post squeeze off clamp 90mm Ø post squeeze off clamp 110mm Ø post squeeze off clamp 125mm Ø post squeeze off clamp 140mm Ø post squeeze off clamp 160mm Ø post squeeze off clamp 180mm Ø post squeeze off clamp 200mm Ø post squeeze off clamp 225mm Ø post squeeze off clamp 250mm Ø post squeeze off clamp Product Catalogue

64 Electrofusion Tooling / Pipe Cutting Tools + Cutter Keys Plastic Pipe Hand Shears 42-75mm 75mm Ø Shears Pipe range 42-75mm Ø Lightweight and portable For use on PVC, PP and PE tubes 42mm Ø Shears, High Quality mm Ø shears mm Ø shears, high quality mm Ø shears mm Ø shears Plastic Pipe Rotary Cutter mm Pipe range mm Ø Lightweight and easy to use 20mm cutting depth mm Ø rotary cutter Spare cutter wheel Plastic Pipe Rotary Cutter mm Pipe range mm Ø Lightweight and easy to use 20mm cutting depth mm Ø rotary cutter Spare cutter wheel 62 Product Catalogue

65 Electrofusion Tooling / Pipe Cutting Tools + Cutter Keys Virax Guillotine Cutter Pipe range mm Ø Long life stainless steel blade Accurate square cut mm Ø guillotine pipe cutter mm Ø guillotine pipe cutter mm Ø guillotine pipe cutter Spare guillotine blade 125mm Ø Spare guillotine blade 225mm Ø Spare guillotine blade 315mm Ø Self-tapping Saddle Cutter Drive Keys Manufactured from high quality steel Zinc passivate coated for long life Non standard pattern available 17mm Cutter Drive Key mm cutter drive key mm x ½" ratchet drive mm Georg Fischer fittings cutter drive key mm cutter drive key mm square x 100mm long cutter drive key mm x 200mm long cutter drive key CUTTERKEYEXL Extended length cutter drive key Extended Length Cutter Drive Key Product Catalogue

66 Electrofusion Tooling / Towing Heads + Adapters Pipe Towing Heads Pipe range mm Ø Expanding action covers most SDR pipe ratings Strain tested towing eyebolts mm Ø SDR11/ mm Ø SDR11/ mm Ø SDR11/ mm Ø SDR11/ mm Ø SDR11/ mm Ø SDR11/17/ mm Ø SDR11/ mm Ø SDR11/17/ mm Ø SDR11/ mm Ø SDR11/17/ mm Ø SDR11/17/ mm Ø SDR11/ mm Ø SDR11/17/ mm Ø SDR11/ mm Ø SDR mm Ø SDR11/ mm Ø SDR mm Ø SDR11/ mm Ø SDR11/ mm Ø SDR mm Ø SDR11/ mm Ø SDR mm Ø SDR11/ mm Ø SDR21/ mm Ø SDR11/ mm Ø SDR mm Ø SDR11 Other sizes available upon request. 64 Product Catalogue

67 Electrofusion Tooling / Towing Heads + Adapters Mud Tight Pipe Towing Heads Pipe range mm Ø Expanding action covers most SDR pipe ratings Strain tested towing eyebolts mm Ø SDR11/ mm Ø SDR11/ mm Ø SDR11/ mm Ø SDR11/ mm Ø SDR11/ mm Ø SDR11/ mm Ø SDR11/17 Other sizes available upon request. Small Pipe Conical Towing Adapters Pipe range 20-32mm Ø Can be fitted to hose connector for use with moling machine Simple screw in action mm Ø threaded connector for metric thread mm Ø bayonet connector for mole hose mm Ø shackle connector for towing cable eye Product Catalogue

68 Electrofusion Tooling / Towing Heads + Adapters Towing Head Cable Connection Aids Dee Shackle Swivel Eye to Eye Swivel Eye to Jaw Dee Shackle /4" (0.5 ton) dee shackle /16" (0.75 ton) dee shackle /8" (1.0 ton) dee shackle /16" (1.5 ton) dee shackle /2" (2.0 ton) dee shackle /8" (3.25 ton) dee shackle ¾" (4.75 ton) dee shackle /8" (6.5 ton) dee shackle mm commercial untested dee shackle mm commercial untested dee shackle Swivel Eye to Eye mm (0.4 ton) swivel eye to eye mm (0.5 ton) swivel eye to eye mm (1.0 ton) swivel eye to eye mm (1.6 ton) swivel eye to eye mm (2.4 ton) swivel eye to eye Swivel Eye to Jaw mm (0.5 ton) swivel eye to jaw mm (1.0 ton) swivel eye to jaw mm (1.6 ton) swivel eye to jaw mm (2.4 ton) swivel eye to jaw Cable Roller Swivel Link ton cable roller swivel link ton cable roller swivel link Cable Roller Swivel Link 66 Product Catalogue

69 Electrofusion Accessories Product Catalogue

70 Electrofusion Accessories / Test + Calibration Equipment Output Power Test Load Bank * 3 current level output power test load 1, 5, 50 Amps (Fusion welders) * 4 current level output power test load 0.6, 1.2, 22, 35 Amps (Calder Nomad) * Available to accredited test houses only. Output Power Test Load Bank 1.8 Amps - 4 Amps Test load 1.8 Amps - 4 Amps Digital Meters True rms digital multi meter True rms digital clamp meter Resistance Calibration Test Boxes 53EY0020* Resistance calibration test box (Fusion Equipment welders) * Available to accredited test houses only. Input Voltage Test Box * Input voltage test box (Calder Nomad) * Available to accredited test houses only. 68 Product Catalogue

71 Electrofusion Accessories / Output Leads Pattern 1 Detachable Output Lead with Military Plug Pattern 1, 40v x 4.0mm Ø, 4.0m long, military plug Pattern 1, 40v x 4.0mm Ø 4.0m long, military plug, Fusamatic Pattern 1, 40v x 4.7mm Ø, 4.0m long, military plug Pattern 1, 40v x 4.7mm Ø 4.0m long, military plug, Fusamatic Pattern 1, 80v x 5.6mm Ø, 4.0m long, military plug Pattern 2 Fixed Low Temperature Rubber Shrouded Output Lead Pattern 2, 40v x 4.0mm Ø, 4.0m long Pattern 2, 40v x 4.7mm Ø, 4.0m long Pattern 2, 40v x 4.0mm Ø, 4.0m long, Fusamatic Pattern 2, 40v x 4.7mm Ø, 4.0m long, Fusamatic Pattern 2, 40v x 4.0mm Ø, 4.0m long, 90 elbow connectors Pattern 2, 40v x 4.7mm Ø, 4.0m long, 90 elbow connectors Pattern 2, 40v x 4.0/4.7mm Ø, 4.0m long, duo 90 cruciform connectors Duo 90 Cruciform Connectors Product Catalogue

72 Electrofusion Accessories / Terminal Ends + Adapters Fitting Connector Terminal Adapters Terminal adapter, 4.0mm Ø male probe x 4.7mm Ø female receptacle (2 pack) Terminal adapter, 4.7mm Ø male probe x 4.0mm Ø female receptacle (2 pack) Disposable mini adapter, 4.7mm Ø male probe x 4.0mm Ø female receptacle (single) Pattern 1 and Pattern 2 Output Lead Service Kits MK3 4.0mm, 4.7mm, 5.6mm Ø Connectors MK3, 4.0mm Ø connectors MK3, 4.0mm Ø Fusamatic connectors MK3, 4.7mm Ø connectors MK3, 4.7mm Ø Fusamatic connectors MK3, 5.6mm Ø connectors (Pattern 1 lead 80v) MK4, 4.0mm Ø 90 connectors MK4, 4.7mm Ø 90 connectors MK5, duo 4.0/4.7mm Ø 90 cruciform connectors MK4 4.0mm, 4.7mm Ø 90 Connectors MK5 Duo 4.0/4.7mm Ø 90 Cruciform Connectors 70 Product Catalogue

73 Electrofusion Accessories / Barcode Scanners Barcode Scanners Cypher Labs Barcode Scanner Sulux Barcode Scanner Cypher Labs close contact barcode scanner, with USB connector Cypher Labs close contact barcode scanner, with PS2 connector Close contact barcode scanner, with Buccaneer USB connector Close contact barcode scanner, with 4.0m length data lead and serial connector Spare lead cat5 to USB Spare lead cat5 to PS Pouch for scanner USB Connector Buccaneer USB Connector PS2 Connector Serial Connector Product Catalogue

74 Electrofusion Accessories / Miscellaneous Steel Cases Solid steel construction and robust handles Internal document holder Steel case for Centaur, Connexion welders Steel case for Proxima, Pegasus welders Pre-fusion Pipe Wipes 50% more wipes than other suppliers Large size wipes Tub of 150 pipe wipes (300 x 280mm), 70% Isopropyl alcohol / 30% water Tub of 150 pipe wipes (300 x 280mm), 90% Isopropyl alcohol / 10% water Tub of 150 pipe wipes (300 x 280mm), 97% Isopropyl alcohol / 3% Methyl alcohol* * Care should be taken handling Methyl alcohol (also called Methanol, wood alcohol, wood naphtha). USB Data Stick USB data stick preloaded CalderSafe software advanced USB data stick preloaded Calder utility software basic USB data stick preloaded Calder Excel add in software USB data stick blank 72 Product Catalogue

75 Butt Fusion Tooling Product Catalogue

76 Butt Fusion Tooling / External Debeading Tools External Debeader mm Pipe range mm Ø / Max. bead width 15mm mm Ø external debeader Spare debeader blade mm Ø External Debeader mm Pipe range mm Ø / Max. bead width 30mm mm Ø external debeader Spare debeader blade mm Ø External Debeader mm Pipe range mm Ø / Max. bead width 35mm Pipe range mm Ø / Max. bead width 40mm Debeader Blade mm Ø external debeader mm Ø external debeader Spare debeader blade mm Ø Spare debeader blade mm Ø External Debeader mm Pipe range mm Ø / Max. bead width 60mm EWBRT mm Ø external debeader 74 Product Catalogue

77 Butt Fusion Tooling / Internal Debeading Tools Clear Bore Internal Debeader for Ducting Applications mm SDR9 and 11 Pipe range mm Ø Simple and solid construction with a sprung cutter Rods can be clipped up to 13m * Not for use on pressure piping applications. IBRTKIT100 Drive Plates mm Ø SDR9, SDR11 internal bead removal tool kit* mm Ø SDR mm Ø SDR mm Ø SDR mm Ø SDR mm Ø SDR mm Ø SDR mm Ø SDR mm Ø SDR mm Ø SDR mm Ø SDR11 * Kit includes 1 drive plate and corresponding rod supports. Please specify size of drive plate required when ordering. Internal Debeader mm Pipe range mm Ø (450mm Ø with adapter) Robust build quality Rods can be clipped up to 13m IBRTKIT mm Ø internal bead removal kit Bead Removal Heads Spare bead removal head size Spare bead removal head size Spare bead removal head size Spare bead removal head size 4 Product Catalogue

78 Butt Fusion Tooling / Internal Debeading Tools Bead Removal Head Rod Supports Rod Support Sets Set of 3 rod supports size Set of 3 rod supports size Set of 3 rod supports size Set of 3 rod supports size Set of 3 rod supports size 4b Rods Set of 6 x 2.0m rods, 1 x 1.0m rod x 2.0m rod x 1.0m rod Spare drive handle 450mm Adapter Adapter for 450mm Ø SDR Adapter for 450mm Ø SDR Screws for mm adapter Cutting Blades Spare blade for bead removal heads 1, Spare blade for bead removal head 3, 4 Cases Spare storage box Rod bag Selection Chart SDR mm Ø Head Size 110 1B 1A 125 1D 1C 1A 140 1A 1D 1C 160 2B 2B 2B 2B 2B 1D 180 3A 2C 2C 2C 2B 2B 200 3A 3A 3A 3A 2C 2B 225 3B 3B 3B 3B 3A 2C 250 3C 3C 3C 3C 3B 3A 280 4B 4B 4B 3C 3C 3B 315 4C 4C 4C 4B 4A 3C 355 4D 4D 4D 4C 4C 4A 400 4D 4C 4B 450 4D 4D Note: Each debeader head size has multiple settings. These are referred to in the table as A, B, C or D. To select the correct head size you will need to know the outer diameter of the pipe (Ø) you wish to debead and its SDR. 76 Product Catalogue

79 Butt Fusion Tooling / Internal Debeading Tools Internal Debeader mm Pipe range mm Ø (630mm Ø with adapter) Easy to assemble Interchangeable heads Bead Removal Head Rod Set Bead Removal Heads mm Ø bead removal head kit No , 140, 160mm Ø bead removal head kit No , 180, 200mm Ø bead removal head kit No , 250, 280, 315mm Ø bead removal head kit No , 400, 450, 500mm Ø bead removal head kit No. 5 Rods Set of 9 x 1.5m rods, with carrying bag 630mm Adapter mm Ø adapter legs for head kit No. 5 Cutting Blades Spare blade for bead removal head kit No Spare blade for bead removal head kit No. 2, Spare blade for bead removal head kit No. 4, 5 Rod Support Rings Adapter Legs Product Catalogue

80 Butt Fusion Tooling / Pipe Handling Tools Lay Flat Pipe Roller 355mm Pipe range up to 355mm Ø Easy storage design Variable height up to 265mm 53MY mm Ø pipe roller H Pattern Pipe Roller mm Pipe range mm Ø Closing feet for easy storage Variable height up to 510mm 53MY mm Ø pipe roller Pipe Lifter 400mm Pipe range up to 400mm Ø Helps avoid bead damage during butt welding Solid build and easy to use PIPELIFT mm Ø pipe lifter Pipe Towing Heads and Adapters Refer to page 64 of this catalogue. 78 Product Catalogue

81 Squeeze Off Tooling Product Catalogue

82 Squeeze Off Tooling / Squeeze Tools Mini Size Squeeze Tool Pipe range 0-32mm Ø Lightweight and compact Easy to carry mm Ø mini squeeze tool Dogs Bone Squeeze Tool Pipe range 16-32mm Ø Compact design Easy to carry mm Ø dogs bone mini squeeze tool Pocket Size Squeeze Tools Pipe range 20-42mm Ø Lightweight and compact Easy to carry mm Ø pocket size squeeze tool mm Ø pocket size squeeze tool, stainless steel Pocket size squeeze tool hex drive type (bright zinc plate, hexagon nut) Pocket size squeeze tool hex drive type (bright zinc plate, 20mm tee bar) 80 Product Catalogue

83 Squeeze Off Tooling / Squeeze Tools Heavy Duty Squeeze Tool 16-32mm Pipe range 16-32mm Ø Buffer stop plates Robust double loop construction , 20, 25, 32mm Ø heavy duty squeeze tool Heavy Duty Squeeze Tool 20-63mm Pipe range 20-63mm Ø Buffer stop plates Robust double loop construction (20-32), 40, 50, 63mm Ø SDR11 heavy duty squeeze tool , 25, 32, 40, 50, 63mm Ø SDR11 heavy duty squeeze tool , 25, 32, 40, 50, 63mm Ø SDR17 heavy duty squeeze tool , 25, 32, 40, 50, 63mm Ø SDR11/17 heavy duty squeeze tool , 25, 32, 40, 50, 63mm Ø SDR11/17/26 heavy duty squeeze tool , 25, 32, 40, 50, 63mm Ø SDR11 heavy duty squeeze tool, with bottom bar chain , 25, 32, 40, 50, 63mm Ø SDR17 heavy duty squeeze tool, with bottom bar chain Product Catalogue

84 Squeeze Off Tooling / Squeeze Tools Super Heavy Duty Squeeze Tool 20-63mm Pipe range 20-63mm Ø Buffer stop plates and removable tommy bar Robust double loop construction (20-32), 40, 50, 63mm Ø SDR11 super heavy duty squeeze tool , 25, 32, 40, 50, 63mm Ø SDR11 super heavy duty squeeze tool , 25, 32, 40, 50, 63mm Ø SDR17.6 super heavy duty squeeze tool Heavy Duty Squeeze Tool mm Pipe range mm Ø Buffer stop plates Robust double loop construction , 90, 110mmm Ø SDR , 110, 125mm Ø SDR17.6 heavy duty squeeze tool , 75, 90, 110, 125mm Ø SDR21 heavy duty squeeze tool , 75, 90, 110, 125mm Ø SDR17.6 heavy duty squeeze tool 82 Product Catalogue

85 Squeeze Off Tooling / Hydraulic Squeeze Tools Iron Man Hydraulic Squeeze Tool mm Pipe range mm Ø Hydraulically assisted Buffer stop plates , 75, 90, 110, 125mm Ø SDR11 squeeze tool, with pump , 90, 110, 125mm Ø SDR11/17.6 squeeze tool, with pump , 75, 90, 110, 125mm Ø SDR11/17.6 squeeze tool, with pump , 75, 90, 110, 125mm Ø SDR17 squeeze tool, with pump Iron man hydraulic pump only Heavy Duty Hydraulic Squeeze Tool mm Pipe range mm Ø 15 tonne Weber jack Stop pins and external retractor springs , 90, 110, 125, 140, 160, 180mm Ø SDR11 squeeze tool, Weber jack , 90, 110, 125, 140, 160, 180mm Ø SDR11/17 squeeze tool, Weber jack , 90, 110, 125, 140, 160, 180mm Ø SDR11/17/21 squeeze tool, home jack , 90, 110, 125, 140, 160, 180mm Ø SDR17 squeeze tool, Weber jack , 90, 125, 180mm Ø SDR11/17.6 squeeze tool, Weber jack , 90, 125, 180mm Ø SDR11/17.6 squeeze tool, home jack Spare buffer stop plate 63, 75, 90, 110, 125, 140, 160, 180mm Ø SDR11 (1 piece) Product Catalogue

86 Squeeze Off Tooling / Hydraulic Squeeze Tools Spare buffer stop plate 63, 75, 90, 110, 125, 140, 160, 180mm Ø SDR17 (1 piece) Spare buffer stop plate UK 63, 90, 125, 180mm Ø SDR11/17 (1 piece) Spare jack operating tubular handle (1 piece) Heavy Duty Hydraulic Squeeze Tool mm Pipe range mm Ø 15 tonne Weber jack Stop pins and external retractor springs , 75, 90, 110, 125, 140, 160, 180, 200mm Ø SDR11 squeeze tool, Weber jack , 75, 90, 110, 125, 140, 160, 180, 200mm Ø SDR11/17 squeeze tool, Weber jack , 75, 90, 110, 125, 140, 160, 180, 200mm Ø SDR17 squeeze tool, Weber jack Spare buffer stop plate mm Ø SDR11 (1 piece) Spare buffer stop plate mm Ø SDR13.6 (1 piece) Spare buffer stop plate mm Ø SDR17 (1 piece) Spare buffer stop plate mm Ø SDR17.6 (1 piece) Spare buffer stop plate mm Ø SDR21 (1 piece) 84 Product Catalogue

87 Squeeze Off Tooling / Hydraulic Squeeze Tools Heavy Duty A Frame Hydraulic Squeeze Tool mm Pipe range mm Ø 25 tonne lightweight jack Single unit operation , 180, 200, 225, 250mm Ø SDR11/17 squeeze tool, with jack , 180, 200, 225, 250mm Ø SDR11/17/26 squeeze tool, with jack Spare jack handle, with M8 socket key Spare buffer stop plate mm Ø SDR17 (1 piece) Spare buffer stop plate mm Ø SDR11 (1 piece) Spare leak check lock pin with plastic clip (1 piece) Spare M20 safety screwed long thread (1 piece) Spare 25 tonne jack control valve Spare jack safety lock collar Spare 25 tonne hydraulic jack pre drilled Spare external retractor spring (1 piece) Spare frame loop leg with lifting handle Product Catalogue

88 Squeeze Off Tooling / Hydraulic Squeeze Tools Hydraulic Squeeze Tool X mm Pipe range mm Ø Detachable locking squeeze bars Two stage hydraulic hand pump for speed and power Air Over Hydraulic Intensifier Unit mm Ø hydraulic squeeze tool, 1 set of detachable closure bars, 1 set of safety stops Spare pipe closure bars, with lock screws Spare Lock screws set (2 pcs) Spare hydraulic cylinder with hydraulic couplings Spare hydraulic pump with hydraulic couplings Air over hydraulic intensifier unit 110v Air over hydraulic intensifier unit 230v Safety stops 180mm Ø SDR11 (2 pcs) Safety stops 200mm Ø SDR11 (2 pcs) Safety stops 225mm Ø SDR11 (2 pcs) Safety stops 250mm Ø SDR11 (2 pcs) Safety stops 180mm Ø SDR17 (2 pcs) Safety stops 200mm Ø SDR17 (2 pcs) Safety stops 225mm Ø SDR17 (2 pcs) Safety stops 250mm Ø SDR17 (2 pcs) Safety Stops 86 Product Catalogue

89 Squeeze Off Tooling / Hydraulic Squeeze Tools Hydraulic Dismountable Squeeze Tool mm Pipe range mm Ø Fully dismountable for easy transportation Easily assembled on pipe Safety Stops mm Ø dismountable squeeze tool, without safety stops Jack space piece 250mm Ø and below Jack space piece 280mm Ø and above Safety stops 200mm Ø SDR11 (2 pcs) Safety stops 225mm Ø SDR11 (2 pcs) Safety stops 250mm Ø SDR11 (2 pcs) Safety stops 280mm Ø SDR11 (2 pcs) Safety stops 315mm Ø SDR11 (2 pcs) Safety stops 200mm Ø SDR17 (2 pcs) Safety stops 225mm Ø SDR17 (2 pcs) Safety stops 250mm Ø SDR17 (2 pcs) Safety stops 280mm Ø SDR17 (2 pcs) Safety stops 315mm Ø SDR17 (2 pcs) Safety stops 200mm Ø SDR17.6 (2 pcs) Safety stops 225mm Ø SDR17.6 (2 pcs) Safety stops 250mm Ø SDR17.6 (2 pcs) Safety stops 280mm Ø SDR17.6 (2 pcs) Safety stops 315mm Ø SDR17.6 (2 pcs) Safety stops 200mm Ø SDR21 (2 pcs) Safety stops 225mm Ø SDR21 (2 pcs) Safety stops 250mm Ø SDR21 (2 pcs) Safety stops 280mm Ø SDR21 (2 pcs) Safety stops 315mm Ø SDR21 (2 pcs) Other safety stops available upon request. Product Catalogue

90 Squeeze Off Tooling / Squeeze Off Tape Squeeze Off Applied Witness Tape mm x 33m squeeze off tape 88 Product Catalogue

91 Barrier Pipe Tooling Product Catalogue

92 Barrier Pipe Tooling / ProtectaLine Surprep ProtectaLine 1, mm Pipe range mm Ø Single scrape operation Quick release for easy removal from pipe mm Ø ProtectaLine 1 barrier removal tool, mandrels, scraping tip mm Ø SDR17 ProtectaLine 1 barrier removal tool kit, with red tool box mm Ø handtool only mm Ø mandrel insert mm Ø mandrel insert mm Ø mandrel insert mm Ø mandrel insert mm Ø garter spring set mm Ø garter spring set Spare scraping tip Surprep ProtectaLine 1, mm Pipe range mm Ø Single scrape operation Quick release for easy removal from pipe mm Ø ProtectaLine 1 barrier removal tool, mandrels, scraping tip , 160, 180mm Ø SDR17 Protectaline 1 barrier removal tool kit, with blue tool box mm Ø SDR17 mandrel insert mm Ø SDR17 mandrel shells set (4 pcs) mm Ø SDR17 mandrel shells set (4 pcs) mm Ø garter spring set Spare scraping tip SDR11 also available upon request. 90 Product Catalogue

93 Barrier Pipe Tooling / ProtectaLine Surprep ProtectaLine 2, mm Pipe range mm Ø Dual pass operation Quick release for easy removal from pipe mm Ø ProtectaLine 2 barrier removal tool, mandrels, with tool box mm Ø SDR11 mandrel insert mm Ø SDR11 mandrel insert mm Ø SDR11 mandrel insert mm Ø SDR11 mandrel insert mm Ø SDR11 mandrel insert mm Ø SDR17 mandrel insert mm Ø SDR17 mandrel insert mm Ø SDR17 mandrel insert mm Ø SDR17 mandrel insert mm Ø SDR17 mandrel insert mm Ø garter spring set mm Ø garter spring set mm Ø garter spring set mm Ø garter spring set mm Ø garter spring set Spare scraping tip Steel tool box Surprep ProtectaLine 3, mm Pipe range mm Ø Dual pass operation Quick release for easy removal from pipe mm Ø ProtectaLine 3 barrier removal tool, mandrels, with bag mm Ø SDR17 mandrel insert, with bag mm Ø SDR17 mandrel insert, with bag mm Ø SDR17 mandrel insert, with bag mm Ø SDR17 mandrel insert, with bag mm Ø SDR17 mandrel insert, with bag Product Catalogue

94 Barrier Pipe Tooling / Puriton + ProFuse Surprep Puriton Barrier Removal Kit Pipe range mm Ø Dual pass operation, designed for Radius Puriton pipe Quick release for easy removal from pipe Scraping Tip Assemblies mm Ø SDR11/17 Puriton kit, 2 scraping tip assemblies, with red tool box , 160, 180mm Ø SDR11 Puriton kit, 2 scraping tip assemblies, extension piece, with blue tool box , 160, 180mm Ø SDR17 Puriton kit, 2 scraping tip assemblies, extension piece, with blue tool box mm Ø conversion kit, standard tip assemblies , 160, 180mm Ø conversion kit, 2 scraping tip assemblies, extension piece Puriton scraping tip with spot assembly , 160, 180mm Ø extension only mm Ø cartridge only mm Ø cartridge only Spare standard tip 11mm Ø ProFuse Protective Skin Removal Tool Pipe range mm Ø Designed for Radius ProFuse pipe Saddle patch and pipe end removal Strap and Butt Weld Plate mm Ø ProFuse tool only mm Ø ProFuse tool kit, strap and butt weld plate mm Ø ProFuse small size plastic tool Butt weld plate Bead gauge for butt welded joints SDR Spare cutting blade 92 Product Catalogue

95 Water Tooling Product Catalogue

96 Water Tooling / Water Pumps + Drainers Venturi Jet Drainer Fast and cost efficient No priming required Use with single tool compressor Venturi jet excavation drainer Syphon Lift Pump Designed for draining gas syphon points Does not require electrical supply Corrosion free brass construction " BSP connection syphon lift pump Hog Light Duty Draining Pump Lightweight plastic construction Delivery pipe included Simple one man operation foot x 2" Ø x 1 1/2" outlet hog pump foot x 1 1/2" Ø x 3/4" outlet hog pump 94 Product Catalogue

97 Water Tooling / Gully Cleaning Tools Drain and Gully Cleaning Scoop Hygienic removal of soiled waste Gully scoop standard with retaining vanes Gully scoop standard Gully scoop narrow Drain and Gully Cleaning Tongs Hygienic removal of syringes and soiled waste Cleaning tongs with square capture plates Cleaning tongs with pointed capture plates Drain and Gully Cleaning Grab Spherical grabbing bowl for removal of syringes and waste Cleaning grab 1.5m length x 80mm bowl Cleaning grab 1.0m length x 80mm bowl Cleaning grab 2.0m length x 200mm bowl Litter Picker Easy one handed operation for removal of paper and solids Litter picker C jaw type 1.0m length Litter picker C jaw type 1.5m length Product Catalogue

98 Water Tooling / Miscellaneous Multi Headed Box Lid and Floor Grate Lifting tool Muti size heads Rotating head Telescopic Multi headed box lid and floor grate lifting tool Talbot Push Fit Fittings Extractor Shims Designed for releasing Talbot push fit fittings Solid metal construction mm Ø Talbot fittings extractor shim (1 piece) mm Ø Talbot fittings extractor shim (1 piece) mm Ø Talbot fittings extractor shim (1 piece) mm Ø Talbot fittings extractor shim (1 piece) mm Ø Talbot fittings extractor shim (1 piece) mm Ø Talbot fittings extractor shim (1 piece) 96 Product Catalogue

99 Gas Tooling Product Catalogue

100 Gas Tooling / Purging + Testing Gas Service Pipe Test Piece Comes with valve and nozzle Testing from service , 25, 32mm Ø gas service pipe tester Meter Box Test Pieces Come with valve and nozzle Testing pressure of gas when working on meter boxes Meter box stub type test piece Meter box anaconda type test piece Stub Type Test Piece Anaconda Type Test Piece Steel Service Pressure Tester for Wask Supplied complete with valves Simple operation ¾" steel tee test piece Tapping Saddle Test Piece Designed to suit specific fitting manufacturer and outlet size Lightweight and supplied complete with tee assembly mm Ø Radius tapping saddle screw type test piece 98 Product Catalogue

101 Gas Tooling / Purging + Testing mm Ø GF+ tapping saddle screw type test piece mm Ø GF+ tapping saddle screw type (M) service outlet test piece mm Ø GF+ tapping saddle screw type, swivel design test piece mm Ø Durafuse / Frialen tapping saddle screw type test piece mm Ø Durafuse MV tapping saddle screw type, test piece mm Ø Durafuse Multi Fit mm tapping saddle screw type test piece mm Ø Kimplast Trustlene Flexifit (63/75mm) tapping saddle screw type (M) test piece mm Ø Kimplast tapping saddle screw type test piece mm Ø Radius tapping saddle screw type test piece mm Ø GF+ tapping saddle screw type test piece mm Ø Durafuse tapping saddle screw type test piece Tapping saddle multi tester, with tee assembly Tapping saddle multi tester 2 Part Air Pressure Testing Manifold (Test Stand Pipe) Approved for use on UK Gas Network Colour coded components Comes with calibration certificate Test pressure standpipe common base only (yellow) Test standpipe low pressure top assembly bar (pressure and serial n marked) (orange) Test standpipe medium pressure top assembly 3.3 bar (pressure and serial n marked) (blue) Test standpipe high pressure top assembly 7.7 bar (pressure and serial n marked) (red) Standpipe Common Base Product Catalogue

102 Gas Tooling / Purging + Testing Purge Hose 10 metre hose for purging gas pipe Comes with flame arrester ¾" x 10m purge hose, flame arrester ¾" x 10m purge hose, 1" elbow, flame arrester " x 10m purge hose, flame arrester " x 10m purge hose, flame arrester Gas Safety Vents Made for temporary and permanent flammable gas venting Weather hood available for ¾" BSP safety vent ¾" BSP safety vent, without weather hood " BSP safety vent, with weather hood " BSP safety vent, with weather hood Purge Stack For purging of gas main Comes with flame arrester " x 2.5m purge stack, flame arrester (2 parts) " x 2.5m purge stack, flame arrester night cap Purge stack support stand Purge Stack Support Stand 100 Product Catalogue

103 Gas Tooling / Crimping Tools Mini Crimping Tool Wask Pattern Iron tool for the rapid construction of a crimp joint Metal to metal stop for accurate joint construction mm Ø wask crimping tool mm Ø wask crimping tool mm Ø wask crimping tool mm Ø wask crimping tool Mini Crimping Tool AVK Pattern Simple to operate with replaceable parts Kit supplied in a hard plastic case , 25, 32mm Ø AVK crimping tool kit, hex drive mm Ø AVK crimping tool shells mm Ø AVK crimping tool shells mm Ø AVK crimping tool shells mm Ø AVK crimping tool body assembly Product Catalogue

104 Gas Tooling / Accessories Plug Lifter for Wask Operates internal plug of 2" top service tee safely and without the escape of gas Zinc plated " plug lifter Continuity Links High voltage tested 10mm tri-rated cable m continuity link for water meter installations m continuity link, with crocodile clips m continuity link, with end chains m continuity link, with 48" end chains m continuity link, with end chains m continuity link, with end chains m continuity link, with crocodile clips 102 Product Catalogue

105 Gas Tooling / Miscellaneous Steel Pipe Tooling Product Catalogue

106 Steel Pipe Tooling / Steel Pipe Cutting Tools Calder Hinged Steel Pipe Cutting Tool Cuts ductile iron, cast iron and steel pipes Strong, robust design 4 wheel design for 90 rotation ½"-4" Ø steel pipe cutter "-6" Ø steel pipe cutter "-8" Ø steel pipe cutter "-12" Ø steel pipe cutter Spare cutter wheel universal ½"-2 ½" Ø Spare cutter wheel universal 2 ½"-4" Ø Spare cutter wheel universal 4"-12" Ø Spare cutter wheel axle pin ½"-4" Ø Spare cutter wheel axle pin 4"-12" Ø Cutter Wheel and Axle Spin Iron Pipe Bursting Wedge Made from solid steel Simple and effective to use Easy to carry /8" pattern bursting wedge 104 Product Catalogue

107 All details and information in this catalogue are correct at the time of publication. Caldervale Technology Group reserves the right to amend or change information and details at any time without notice.