CR64. CR Series. Parts List & Kits. Parts List & Kits CR64. GRUNDFOS Commercial Industrial Service Manual

Transcription

1 & Kits CR64 Being responsible is our foundation Thinking ahead makes it possible Innovation is the essence & Kits CR64 GRUNDFOS Commercial Industrial Service Manual CR64 & Kits Contents Spare Part Kits Accessories Special Tools Standard Tools Tools for Torques L-CR-SM-015 Rev. 11/02 PRINTED IN USA CR Series Grundfos Pumps Corporation 1100 W. 118th Terrace Olathe, Kansas Telephone: Fax:

2 & Kits CR64 & Kits CR NOTE The following positions are for 50 HZ: 36a 36b 9 10a 36a 1a 36 66a a b 51 26b 26c 4c 4d 26a 49(a) 4 4d 4 3 4a 21a 21 38a (a) 4c 4d 49 4b 66 66b i 44(a) g Cool Top (option)**** 1-1 to 5 1 Cool Top No Bearing Flange 1 NEMA 182/ No NEMA 213/ No 1 to NEMA 254/ No 2-1 to NEMA 284/ No 4-1 to 4 1 NEMA No IEC Bearing Flange MG 100/112, F No 1 to MG 132, F No 2-1 to 4 1 MG 160/180, F No 5-2 to -1 1 MG 200, F No 1 MG 225, F No 1a Motor Stool LARCR TC-215TC, 3-10 HP No 1 to /256TC, 15 HP No 2-1 to /286TSC, HP No 4-1 to /326/364TSC, HP No IEC Motor Stool LARCR kw 3006 No kw 300 No 1 to kw 3008 No 2-1 to kw 3009 No 5-2 to kw No 1.0 kw No 2 Pump Head 1-1 to -1 1 Cast Iron No 3 Top Chamber CPL. 1-1 to -1 1 Graflon Sleeve Bushing No Top Chamber CPL. (option) 1-1 to -1 1 PTFE Sleeve Bushing No 4 Int. Chamber CPL. 1-1 to -1 ^^^ Graflon Sleeve Bushing 301 No Int. Chamber CPL. (option) 1-1 to -1 ^^^ PTFE Sleeve Bushing No 4a Int. Chamber CPL. w/bearing 1-1 to -1 ^^^^ Bronze Bearing Ring 3018 No Int. Chamber CPL. (option) 1-1 to -1 ^^^^ Graflon Bearing Ring No Int. Chamber CPL. (option) 1-1 to -1 ^^^^ SIC Bearing Ring/PTFE Neck Ring 3092 No 6 Base 1-1 to -1 1 Cast Iron No 6g Stationary Bottom Bearing Ring for Base 1-1 to -1 1 Tungsten Carbide YES Coupling Guard TC, 3-10 HP/ kw 3018 No TS, HP/11.0- kw 3013 No Screw for Coupling Guard 1-1 to -1 4 M5 x 10mm No 8 Coupling CPL. w/pos /215TC, 1/2-10 HP 3025 YES 1 to TSC, HP 3015 YES 4-1 to TS, HP 3016 YES IEC Coupling CPL. w/pos kw 3003 YES kw 3004 YES 1 to kw 3010 YES 2-1 to kw YES 4-1 to kw YES 5-2 to kw 3003 YES 9 Allen Screw 1-1 to -1 4 M10 x 25mm 00ID901 YES 18 Priming/Vent Plug 1-1 to -1 1 G 1/2A No 21 Drain Plug 1-1 to -1 2 G 1/2A w/ 1/4" NPT No 21a Pipe Plug 1-1 to -1 2 Pipe Plug 1/4" NPT SS SQHD 00ID216 No 23 & 25 Drain Plug 1-1 to -1 3 G 1/2A No 26 Staybolt 1-1 to 1 4 M16 x 250mm No 2-2 to 2 4 M16 x 333mm No 3-2 to 3 4 M16 x 415mm No 4-2 to 4 4 M16 x 496mm No 5-2 to 5 4 M16 x 580mm No 6-2 to 6 4 M16 x 663mm 3013 No -2 to -1 4 M16 x mm No 26a Strap 1-1 to 1 2 M8 x 92mm No 2-2 to 2 2 M8 x 14.5mm No 3-2 to 3 2 M8 x 25mm No 4-2 to 4 2 M8 x 339.5mm No 5-2 to 5 2 M8 x 422mm No 6-2 to 6 2 M8 x 504.5mm No -2 to -1 2 M8 x 58mm No 26b Allen Screw for Strap 1-1 to -1 2 M8 x 30mm No 26c Washer for Strap 1-1 to -1 2 Ø16 / Ø8.4 x 1.6mm 00ID3284 No 28 Allen Screw for Pump Head 1-1 to -1 4 M10 x 50mm No Motor Bolt 1-1 to /2" x 13 UNC, 3-40 HP No 4-1 to 4 4 5/8" x 11UNC, HP No IEC Motor Bolt M8 x 20mm, kw 00ID8024 No 1 to M12 x 40mm, kw 00ID913 No 2-1 to -1 4 M16 x mm, kw 00ID905 No *20 HP, 55V motor has a 284 TSC; 40 HP, 55V motor has a 324 TSZ. ****Retro-fitting a Cool Top to a standard CR(N)64/90 requires two stage longer shafts, staybolts, along with option*** components. NOTE: Graflon is a registered trademark of Morganite. 1 2

3 & Kits CR64 31 Allen Screw for Pos. 6g 1-1 to -1 1 M6 x 10mm YES 32 Washer for Pos to -1 1 Ø12.5/ Ø6.4 x 1.6mm 00ID3819 YES Washer for IEC Pos. & 36a (b) 1-1 to Ø24/ Ø13 x 2.5mm No 2-1 to -1 8 Ø30/ Ø1 x 1.6mm No 36 Staybolt Nut 1-1 to -1 4 Delta Seal, CS M16 00ID908 No 36a Nut for IEC Pos. 1-1 to M12, kw 00ID91 No 2-1 to -1 2 M16, kw 00ID908 No 36b Eye Nut for IEC Pos. 1-1 to M12, kw No 2-1 to -1 2 M16, kw No 3 Sleeve O-ring 1-1 to -1 2 EPDM, Ø216 x 4mm YES 1-1 to -1 2 FKM, Ø216 x 4mm YES Sleeve O-ring (option) 1-1 to -1 2 FKM/PTFE, Ø216 x 4mm No Sleeve O-ring (option***) 1-1 to -1 2 FXM, Ø216 x 4mm No 38 & 38a Drain Plug O-ring 1-1 to -1 4 EPDM, Ø16.3 x 2.4mm 00ID1288 YES 1-1 to -1 4 FKM, Ø16.3 x 2.4mm 00ID2231 YES Drain Plug O-ring (option) 1-1 to -1 4 NBR, Ø16.3 x 2.4mm 00ID035 No Drain Plug O-ring (option) 1-1 to -1 4 FFKM, Ø16.3 x 2.4mm No Drain Plug O-ring (option***) 1-1 to -1 2 FXM, Ø16.3 x 2.4mm No 44 Inlet Base Interface CPL. 1-1 to -1 1 ACOFLON 215 Neck Ring 3019 No Inlet Base Interface CPL. (option) 1-1 to -1 1 PTFE Neck Ring No 44a Inlet Base Interface CPL. (Low NPSH option) 1-1 to -1 1 ACOFLON 215 Neck Ring No Neck Ring 1-1 to -1 # stg. ACOFLON YES Neck Ring (option) 1-1 to -1 # stg. PTFE No Neck Ring CPL. 1-1 to -1 # stg. ACOFLON 215 Neck Ring 302 No b Neck Ring CPL. (low NPSH) 1-1 to -1 #stg ACOFLON 215 Neck Ring No 4 Chamber Bearing Ring 1-1 to -1 ^^^^ Bronze Bearing Ring, 30mm YES Chamber Bearing Ring (option) 1-1 to -1 ^^^^ Graflon Bearing Ring, 30mm YES Chamber Bearing Ring (option) 1-1 to -1 ^^^^ SIC Bearing Ring, 30mm No 4 Intermediate Bearing with Driver 1-1 to -1 ^^^^ Tungsten Carbide YES 4b Bottom Bearing for Shaft 1-1 to -1 1 Tungsten Carbide YES 4c Chamber Sleeve Bushing 1-1 to -1 ^^^^^ Graflon, Ø22mm YES Chamber Sleeve Bushing (option) 1-1 to -1 ^^^^^ PTFE Ø22mm No 4d & 4e Lock Ring for Bearing Ring/Sleeve Bushing 1-1 to -1 ^^^^^ YES Split Cone Nut 1-1 to -1 # stg. M30, Delta Seal No 49 Impeller Full Dia. w/pos. 1 to -1 # stg No 49a Impeller Reduced Dia. w/pos. 1-1 to No Split Cone 1-1 to -1 # stg No Wear Ring for Impeller 1-1 to -1 # stg YES 49i Impeller Low NPSH w/pos.,,c 1-1 to No 51 Shaft CPL. (Includes Pos. 4b, 66, 66b, 6) 1-1 to 1 1 Ø22 x 330mm No 2-2 to 2 1 Ø22 x 412mm No 3-2 to 3 1 Ø22 x 495mm No 4-2 to 4 1 Ø22 x 5mm No 5-2 to 5 1 Ø22 x 660mm 3022 No 6-2 to 6 1 Ø22 x 42mm No -2 to -1 1 Ø22 x 825mm No 55 Outer Sleeve 1-1 to mm No 2-2 to mm No 3-2 to mm No 4-2 to mm 3060 No 5-2 to mm No 6-2 to mm No -2 to mm 300 No 58 Seal Carrier 1-1 to No 58a Allen Screw 1-1 to -1 4 M10 x 25mm No 60 Stack Compression Spring 1-1 to -1 4 EPDM 3015 YES 1-1 to -1 4 FKM YES Stack Compression Spring (option) 1-1 to -1 4 PTFE 3096 No Neck Ring Retainer 1-1 to -1 # stg YES 66 Washer for Shaft Bearing, Pos. 4b 1-1 to YES 66a Washer for Staybolt 1-1 to -1 4 Ø30/Ø1x3mm No 66b Lock Washer for Shaft Bearing 1-1 to YES 6 Allen Screw for Shaft Bearing 1-1 to -1 1 M8 x 16mm YES 6 Name Plate 1-1 to No 6a Rivet for Name Plate 1-1 to ss, 3 x 5mm No 100 Drain Plug O-ring 1-1 to -1 2 EPDM, Ø16.3 x 2.4mm 00ID1288 YES 1-1 to -1 2 FKM, Ø16.3 x 2.4mm 00ID2231 YES Drain Plug O-ring (option) 1-1 to -1 2 NBR, Ø16.3 x 2.4mm 00ID035 No Drain Plug O-ring (option) 1-1 to -1 2 FFKM, Ø16.3 x 2.4mm No Drain Plug O-ring (option***) 1-1 to -1 2 FXM, Ø16.3 x 2.4mm No (option***) These components are used in the lower / hot section of Cool Top equipped pumps. & Kits CR Shaft Seal EUHE 1-1 to -1 1 EPDM YES Shaft Seal EUHV 1-1 to -1 1 FKM YES Shaft Seal EUBE 1-1 to -1 1 EPDM YES Shaft Seal EUBV 1-1 to -1 1 FKM YES Shaft Seal EUUE 1-1 to -1 1 EPDM YES Shaft Seal EUUV 1-1 to -1 1 FKM YES Shaft Seal HUBE **** 1 EPDM YES Shaft Seal HUBV **** 1 FKM YES Shaft Seal HUUE (option) **** 1 EPDM YES Shaft Seal HUUV (option) **** 1 FKM YES Shaft Seal HUUK (option) **** 1 FFKM No Shaft Seal HQQE (option) **** 1 SIC/SIC, EPDM No Shaft Seal HQQV (option) **** 1 SIC/SIC, FKM No Shaft Seal HQQV (corrosives option) **** 1 SIC/SIC, Hasteloy Spring, FKM No Shaft Seal HQQK (option) **** 1 SIC/SIC, FFKM No Shaft Seal EUUK (option) 1-1 to -1 1 FFKM No Shaft Seal EUUP (option) 1-1 to -1 1 NBR No Shaft Seal EUBP (option) 1-1 to -1 1 NBR No Flush Housing & Shaft Seal QUBE (option) 1-1 to -1 1 EPDM NO Shaft Seal EQQE (option) 1-1 to -1 1 SIC/SIC, EPDM No Shaft Seal EQQV (option) 1-1 to -1 1 SIC/SIC, FKM No Shaft Seal KUHE (option) 1-1 to -1 1 EPDM YES Shaft Seal KUHV (option) 1-1 to -1 1 FKM YES Shaft Seal KUBE (option) 1-1 to -1 1 EPDM YES Shaft Seal KUBV (option) 1-1 to -1 1 FKM 9859 YES Shaft Seal KUUE (option) 1-1 to -1 1 EPDM YES Shaft Seal KUUV (option) 1-1 to -1 1 FKM YES 109 Large O-ring for Seal 1-1 to -1 1 EPDM, Ø44. x 3.53mm YES 1-1 to -1 1 FKM, Ø44. x 3.53mm YES 109a & b Connecting Pipe O-ring for Cool Top 1-1 to 5 2 FXM, Ø44. x 3.53mm No 110 O-ring for Seal 1-1 to -1 1 EPDM, Ø21.2 x 3.55mm YES 1-1 to -1 1 FKM, Ø21.2 x 3.55mm YES 201 Flange 2 ANSI B16.5, Class 150-4" 301 No 2 ANSI B16.5, Class 300-4" No 2 ANSI B16.5, Class 150-5" No 2 ANSI B16.5, Class 300-5" No 203 Lock Ring for Flange 2 Ø6/Ø151mm 3014 No NOTES: ^^^ 1 stage, 0 per pump ^^^^^ Same as ^^^ plus 1 2 to 3 stage, 1 per pump In pump models with a - after the # of stages, the - # indicates the number of reduced impellers. 4 to stage, # of stages less 2 Example: CR (has 3 full size impellers, 2 reduced size impellers) ^^^^ 1 to 2 stage, 0 per pump 3 to stage, 1 per pump **** For working pressure over 360 PSI with inlet pressure not exceeding recommended maximum. Seal maximum working PSI is 580. Key to Symbols KITS... Recommended spare part Ø... Diameter ANSI... American National Standards Institute CPL... Complete Assembly these parts consist of more than one component EPDM... Ethylene Propylene (also known as EPR and EPT) an elastic substance similar to rubber FFKM... Kalrez Elastomer made by DuPont FKM... Fluoro Elastomer (generic for Viton ) FXM... Fluoraz Elastomer made by Greene Tweed M... International standard thread size designation (thread diameter in mm) mm... Millimeter MG... Identifies Grundfos motor type/size N... Stainless NBR... Buna - N (also known as Nitrile) an elastic substance simular to rubber NEMA... National Electrical Manufacturers Association PTFE... Teflon UNC... Unified National Coarse a standard for threads on bolts 3 4

4 Spare Part Kits & Accessories CR64 Spare Part Kits & Accessories CR64 Spare Part Kits Since certain pump parts can be expected to exhibit wear at the same time as related pump parts, they have been grouped into the following kits for your convenience. The numbers indicate the quantity of the part within each kit. Please order these kits using the kit material number at the top of the columns. BOTTOM BEARING KIT 1- Kit No Qty. Included BEARING KIT 3- Kit No Pos. No. Description Material No. in each Kit 6g Stationary Bottom Bearing Ring for Base Intermediate Bearing with Driver Allen Screw for Pos. 6g, M6 x 10mm H Distance Tool for Shaft Seal Washer for Pos. 31, 12.5/ 6.4 x ID b Bottom Bearing for Shaft, Tungsten Carbide Washer for Shaft Bearing, Pos. 4b b Lock Washer for Shaft Bearing Allen Screw for Shaft Bearing D Puller for Bottom Bearing 6g 00SV E Allen Screw for Puller D, M8 x 50mm 00ID95 1 H Distance Tool for Shaft Seal WEAR PARTS KIT 1-2 Kit No WEAR PARTS KIT 3- Kit No Neck Ring Chamber Bearing Ring, Bronze, 30mm Chamber Bearing Ring, Graflon, 30mm c Chamber Sleeve Bushing, Graflon, 22mm d Lock Ring for Bearing Ring/Sleeve Bushing Wear Ring for Impeller Neck Ring Retainer H Distance Tool for Shaft Seal GASKET KIT (EPDM) Kit No GASKET KIT (FKM) Kit No Sleeve O-ring, 216x (a), 100 Drain Plug O-ring, 16.3 x ID ID Stack Compression Spring Large O-ring for Seal Pos.105, 44.x O-ring for Seal Pos.105 to Shaft, 21.2x H Distance Tool for Shaft Seal SHAFT SEAL KIT, CARTRIDGE WITH O-RING Kit No Kit No Kit No Kit No Kit No Shaft Seal Kit, Balanced Cartridge (Option) Kit No (Use in applications where working pressure is over 360 PSI Kit No and does not exceed the recommended maximum inlet pressure. Kit No Maximum allowed working PSI is 580.) Kit No EUHE EUHV EUBE EUUE EUUV HUBE HUBV HUUE HUUV H Distance Tool for Shaft Seal N/A Grinding Device Tool for Emery Cloth N/A Emery Cloth SHAFT SEAL METAL BELLOWS Kit No Working pressure up to 430 PSI Kit No (for working pressure over 430 PSI, use Hxxx Kit No balanced seal as noted above) Kit No Kit No Kit No KUHE KUHV KUBE KUBV KUUE KUUV H Distance Tool for Shaft Seal N/A Grinding Device Tool for Emery Cloth N/A Emery Cloth Spare Part Kits (continued) IEC COUPLING KIT 24/22 Kit No /22 Kit No /22 Kit No /22 Kit No /22 Kit No /22 Kit No Coupling CPL. w/pos.9, kw Coupling CPL. w/pos. 9, kw Coupling CPL. w/pos. 9, kw Coupling CPL. w/pos. 9, kw Coupling CPL. w/pos. 9, 22 kw Coupling CPL. w/pos. 9, kw H Distance Tool for Shaft Seal NEMA COUPLING KIT 28.6/22 Kit No /22 Kit No /22 Kit No /22 Kit No Coupling CPL. w/pos. 9, 182/184TC, 3-5 HP Coupling CPL. w/pos. 9, 213/215TC, 1/2-10 HP Coupling CPL. w/pos. 9, TSC, HP Coupling CPL. w/pos. 9, 324-3TS, HP H Distance Tool for Shaft Seal Accessories ANSI COMPANION FLANGES FOR LARGE CR Kit No " Threaded Cast Iron, 125 Lb. Class, CR to CR64-3 N/A Flange, Cast Iron 4" 00ID N/A Nut, HEX 5/8"-11 UNC, Grade 2 00ID N/A Plain Bolt, 5/8" x 3", Grade 2 00ID N/A Gasket Full Face Flange 4", 150# ANSI COMPANION FLANGES FOR LARGE CR Kit No " Threaded Cast Iron, 250 Lb. Class, CR64-3 to CR64-4 N/A Nut, HEX 3/4" - 10 UNC, 18-8 SS 0ID N/A Hex Screw, 3/4" x 3 3/4" - 10 UNC, ID N/A Flange, 4" Raised Face Cast Iron 0ID N/A Gasket 4", Cut Ring, 250# ANSI COMPANION FLANGES FOR LARGE CR 4" Threaded 316SS, 150 Lb. Class, CR(N) to CR(N)64-3 Kit No. 0ID001 N/A Nut, HEX 5/8"-11 UNC, 18-8 SS 0ID N/A Hex Screw, 5/8" x 3" 11 UNC, 18-8 SS 0ID N/A Flange, 316 Stainless Steel, 4" NPT 0ID002 2 N/A Gasket Full Face Flange 4", 150# ANSI COMPANION FLANGES FOR LARGE CR Kit No " Threaded 316 SS, 300 Lb. Class, CR(N)64-3 to CR(N)64-4 N/A HEX Screw, 3/4" x 3-3/4" - 10 UNC, 18-8 SS 0ID N/A Nut HEX 3/4" - 10 UNC, 18-8 SS 0ID N/A Flange, Stainless Steel 4" N/A Gasket 4", Cut Ring, 250#

5 Spare Part & Kits & CR64 Accessories CR64 Accessories (continued) ANSI COMPANION FLANGES FOR LARGE CR Kit No STACK KITS 5" Threaded Steel, 150 Lb. Class, CR to CR64-3 Model Material Number CR CR N/A Bolt, 3/4" x 3 1/4" 00ID2 16 CR N/A Nut, 3/4" 00ID CR N/A Flange, Steel 5" CR N/A Gasket 5", Cut ring, 125# CR CR ANSI COMPANION FLANGES FOR LARGE CR Kit No CR " Threaded Steel, 300 Lb. Class, CR64-3 to CR64-4 CR CR CR N/A HEX Head Bolt, 3/4" x 4 1/4", Zinc Plated * CR N/A Nut HEX, 3/4" - 10 UNC-2B, Zinc Plated * CR N/A Flange, Steel 5" * CR N/A Gasket 5", 250# * CR * CR ANSI COMPANION FLANGES FOR LARGE CR Kit No * CR " Threaded 316 SS, 150 Lb. Class, CR(N) to CR(N)64-3 * CR * CR *For 50 Hz operation only. N/A HEX Screw, 3/4" x 3 1/4" - 10 UNC, 18-8 SS 0ID NOTE: Stack Kits do not include seal, N/A Nut HEX, 3/4" - 10 UNC, 18-8 SS 0ID bottom bearing, or gasket kits, which must N/A Flange, 316 Stainless Steel 5", NPT be ordered separately. N/A Gasket 5", 125# ANSI COMPANION FLANGES FOR LARGE CR Kit No " Threaded 316 SS, 300 Lb. Class, CR(N)64-3 to CR(N)64-4 N/A HEX Head Bolt, 3/4" x 4 1/4", SS N/A Nut HEX, 3/4" " - 10 UNC-2B, SS 0ID N/A Flange, 316 Stainless Steel 5" N/A Gasket 5", 250# NOTE: Base Adapter Kits are also available. Kit No (Adapts the bases of CR(N)60 to CR(N)64) Pos. No. Description Qty. Included in each Kit N/A CR60 to CR64 Base Adapter Kit 220mm 1 SPECIAL TOOLS Tools not generally available from normal sources. 00SV0003 Holder with Pin for Dismantling and Assembly 00SV0015 Punch for Pos. 6g, 4, 4c, 4d, 4e Holder for Wear Ring, Pos. 00SV0043 CR(N) 32 00SV0044 CR(N) 00SV00 CR(N) 64 00SV0046 CR(N) 90 00SV ID95 Puller for Bottom Bearing, Pos. 6g Hexagon Socket Head Screw for Puller Punch for Fitting of Neck Ring/Retainer, Pos. - 00SV0025 CR(N) 32 00SV002 CR(N) 00SV0028 CR(N) 64 00SV0029 CR(N) 90 00SV0239 Puller for Wear Ring, Pos Forked Distance Piece for Shaft Seal 00SV SV004 Key for Split Cone Nut Pliers for Lock Ring STANDARD TOOLS In addition to being available from Grundfos, comparable tools can be purchased through normal sources. Tee Key for Puller, Pos.: 00SV (113) 00SV SV b-6 00SV a Key for Hexagon Socket Head Screws, Pos.: 00SV a 00SV SV0096 Ring/Open-End Spanner for Pos.: 00SV SV a 00SV a 00SV SV0031 Hook Spanner (adjustable) TOOLS FOR TORQUES & Tools Kits CR64 Torque Wrench 00SV SV0269 Socket Spanner, Pos.: 00SV SV026-36a 00SV a 00SV Socket Driver for Hexagon Socket Head Screws, Pos.: 00SV SV029 26b-6-E 00SV a 00SV SV0093 Ratchet Insert Tool for Socket Spanner, Pos.: 00SV0295 S 00SV0403 Tap for Key for Split Cone Nut 8