Brilliant solutions for perfect surfaces NEW PRODUCTS

Transcription

1 Brilliant solutions for perfect surfaces NEW PRODUCTS 2009

2 Battery deburring system MVK-line Page 04 Rapid-Change for ENESKA 3-1 Page 6 Storage suitcase for ENESKA systems Page 08 Hand filing machine DIPROFIL Di-Pro Page 9 Driving motors Motor system JOKEFLEX Premium Plus Page 12 High-speed handpiece P Page 15 Aluminium oxide fibre grinding points Page 18 Compressed air grinder Page 16/17 Tool systems Elastic polishing points Page 19 Ceramic-fibre files HT / Ultra HT Page 20/21 Ceramic-fibre files Mini Page 22 Ceramic-fibre files Soft Page 23 Economy abrasive cloth rolls Page 24 Abrasive cloth sheets Page 25 Abrasive cords and belts Page 26 Surfaces test sample suitcase Page 27 2

3 Diamond and CBN tools Page 28/29 Diamond and CBN tools Milling points Shaft Ø 2.35 mm Page 33 Diamond grinding points vacuum-brazed page 30 Diamond hand file sets Page 32 Chipping tools Cleaning systems Ultrasonic cleaning devices JOKE X-tra Line page 34 Universal workplace lighting Page 36 Workplace systems Ultrasonic cleaning agents Page 35 Inspection light stick Page 37 LED ring light Page 37 Inspection system Basic-Check Page 38 3

4 1 1. Driving motors and handpieces 1.2. Electric motor systems Battery deburring system MVK-line P 400 rpm Battery deburring system MVK-line Have you ever removed burrs with your electric toothbrush?! You will feel like this while working with these new battery deburrers. They are not a master of rotational speed, however, with their high torque they can do any work which deals with deburring drilled holes. Handling? Child's play! Just as if it was your toothbrush: position, keep the power switch pressed down, deburr for up to 4 hours at a time, let go, finished! Yes, you read it right. One battery charge lasts for an unbelievable 4 hours, which corresponds to around 4,000 dips. After you have finished your work, simply replace the deburrer back in the charging station delivered with the set. That way, it will gain new power and will be ready for use the next time you need it. Thanks to the most modern battery technology, you can place the deburrer in the charging station at any time, without worrying about consequences like reduced runtime etc. By the way, we installed our tried and tested ENESKA heads in this system. There are three designs available: 45 and 90 angle heads as well as a straight head. Practical starter sets are available for all the head designs, which include all the fittings you'll need to get stuck right in. All handles are also available individually, for easy addition to the series in the case of existing accessories. Inno-Check Optimal for deburring drill holes etc. High-performance battery for long life Three head variants (0, 45, 90 ) Sets in suitcase with complete fittings 4

5 1. Driving motors and handpieces 1.2. Electric motor systems Battery deburring set AL-1 45 in a suitcase incl. charging station and 1 x HM countersink Order no. Price Rotational speed Torque Type of battery Charging time Battery operation time Dimensions Weight Head piece Battery deburring system MVK-line 450 rpm 3 N/cm Li/Io with protection circuit Approx. 1.5 to 2 hours 3.5 to 4 hours Handle Ø 33 x 280 mm Charging station 80 x 120 x 160 mm Suitcase 295 x 390 x 105 mm Handle 360 g Charging station 440 g Design 45, collet Ø 3 mm, Concentricity ± 0.01 mm Battery deburrer AL-1 45 Order no. Price Handle incl. head, without fittings Battery deburring set AL-1 90 in a suitcase incl. charging station and 1 x HM countersink Order no. Price Rotational speed Torque Type of battery Charging time Battery operation time Dimensions Weight Head piece 450 rpm 3 N/cm Li/Io with protection circuit Approx. 1.5 to 2 hours 3.5 to 4 hours Handle Ø 33 x 280 mm Charging station 80 x 120 x 160 mm Suitcase 295 x 390 x 105 mm Handle 360 g Charging station 440 g Design 90, collet Ø 3 mm, Concentricity ± 0.01 mm Battery deburrer AL-1 90 Order no. Price Handle incl. head, without fittings Battery deburring set AL-1 0 in a suitcase incl. charging station and 1 x HM countersink Order no. Price Rotational speed Torque Type of battery Charging time Battery operation time Dimensions Weight Head piece 450 rpm 3 N/cm Li/Io with protection circuit Approx. 1.5 to 2 hours 3.5 to 4 hours Handle Ø 33 x 280 mm Charging station 80 x 120 x 160 mm Suitcase 295 x 390 x 105 mm Handle 360 g Charging station 440 g Design 0, collet Ø 3 mm, Concentricity ± 0.01 mm Battery deburrer AL-1 0 Order no. Price Handle incl. head, without fittings

6 1 1. Driving motors and handpieces 1.2. Electric motor systems Quick coupling system JOKE Rapid-Change now also for ENESKA 3-1! Rapid-Change for ENESKA 3-1 In our 2007 plus catalogue, we introduced a great system for changing handpieces of the motor system JOKEFLEX Premium in just a few seconds: JOKE Rapid-Change. Starting from now, this system is also available for our electric motor system ENESKA Inno-Check Handpiece changeover quick and easy Easy changeover in two steps For all ENESKA 3-1 motors and handpieces Fits perfectly between the handpiece and the motor... and it is at least equally as pleasant and simple: remove the old handpiece, attach the newhand piece, continue to work. All this happens in just a few seconds. Even changing over the handpiece and motor is child's play to do with just two components. Thanks to JOKE Rapid-Change you can use your work time optimally and not spend it making time-consuming changes to handpieces mm + 40 g The filigree Rapid-Change components fit perfectly between the motor and handpiece and are only minimally noticeable in length and weight. Rapid-Change components for ENESKA 3-1 Order no. Price from 10 items Price from 5 items Price from 3 items Price from 1 item Rapid change coupling for micro motor for changeover of ENESKA 3-1 micro motors JNK-351 and JNK-261 Rapid-Change connection plug for handpieces suitable for all ENESKA 3-1 handpieces (apart from JHG 200, order no ) 6

7 i Changeover made easy in just two steps you can make handpieces and motors Rapid-Change-capable. 1. Conversion of ENESKA handpiece 1. Driving motors and handpieces 1.2. Electric motor systems Quick coupling system JOKE Rapid-Change now also for ENESKA 3-1! 1 Screw Rapid-Change plug onto handpiece and screw tight with pliers. 2. Conversion of ENESKA micro motors Screw the coupling onto the micro motor and screw tight with a hook wrench (included in the scope of delivery of the handpiece). The JOKE Rapid-Change components fit all ENEKSA 3-1 handpieces (except for JHG 200) and both micro motors JNK-351 and JNK-261 7

8 1 1. Driving motors and handpieces 1.2. Electric motor systems Storage suitcase for ENESKA systems Storage suitcase for ENESKA systems Muddle makes trouble. This high-quality aluminium case provides a home for your ENESKA systems so that they are representativly displayed and above all securely stashed. Thanks to the special foam inlays both the control unit and the handpiece with its accessory parts are accomodated with a perfect fit. Storage suitcase for ENESKA systems Order no. Price Dimensions Weight 500 x 200 x 400 (W x H x D) lying 500 x 400 x 200 (W x H x D) standing 4.1 kg

9 Stop the white f inger! Inno-Check The best hand filing machine of all time Ergonomic working without harming your health In accordance with current EU directives Available for all driving motors The Di-Pro test weeks at JOKE Permanently working with vibrating tools has consequences for your health. One of the most well-known: White finger sydrome. White finger sydrome is the most frequent reason for employees dropping out, who work with vibration tools every day. Only the new hand filing machines DIPROFIL Di-Pro comply with the current EU directives. Thanks to the minimised vibrations of a constant < 2.5 m/s 2 you can work with this machine not only comfortably but also over a long period of time without negative consequences for your health! Change over now! The EU has acted and created clear framework conditions with the directive 2002/44/EC: only if the vibration value of the tool is under 2.5 m/s 2, constant work over the whole working day is permitted. If this value is exceeded, then the max. permitted daily working time is radically reduced due to the strain. The consequences are clear: Your productivity decreases! In order to give you the opportunity to try out the advantages of the new Di-Pro hand filing machines yourself, we offer you the following: On your first Di-Pro machine, you will receive a getting-to-know reduction of 20 %. With this low-price introduction, you can take your time and convince yourself in all details of the advantages of the new hand filing machine generation. You will find out that: Di-Pro is the future Welcome!

10 1 1. Driving motors and handpieces Hand filing machine DIPROFIL Di-Pro Maximum efficienty minimum vibration The new standard for high-end hand filing machines. When developing this innovation, primarily the health of the user was the focus: due to the vibrations being reduced to a minimum (max. 2.5 m/s 2 ), the danger of so-called white finger sydrome is drastically reduced. This vibration reduction is achieved via a weight equalisation on the opposite side of the clamped tool. The new hand filing machines Di-Pro are available in designs for the hanging motor system JOKEFLEX (optionally with standard connection or Rapid-Change connection), the micro motor system ENESKA 3-1 and also for compressed-air operation. Highlights: Easier handling and control during the work process Higher work peformance for the user due to minimised regeneration times (pauses) Long-term reduction in health-related drop-out times Can be used in diverse ways, like the tried and tested hand filing machines from the DIPROFIL classic series Many accessories and spare parts from the classic series can continue to be used without restrictions Consultant Jürgen Meyer will answer your questions about the new hand filing machine DIPROFIL Di-Pro: Tel. +49 (0) / Fax +49 (0) / j.meyer@joke.de i EU recommendation for daily stress from vibration tools All measures were taken in accordance with SS-ISO and SS-EN ISO The specified border value of 2.5 m/s 2 (EU directive 2002/44/EC) for a daily vibration exposure of 8 hours is in are in line with the recommendations of the Swedish Institute of industrial research and AFS 2005:15. Vibration level Max. daily exposure Work capacity < 2.5 m/s 2 8 hours (working day) 100 % m/s 2 4 hours 50 % m/s 2 2 hours 25 % m/s 2 1 hour 12.5 % m/s 2 30 minutes 6.25 % m/s 2 15 minutes % m/s minutes 1.56 % > 19.8 m/s 2 less than 7.5 minutes - When adhering to these values, the danger of so-called white finger sydrome is reduced by more than 85% 10

11 1. Driving motors and handpieces D nmax 8,000 rpm Hand filing machines DIPROFIL Di-Pro Do the Di-Pro-Test now and save 20 %! * Offer limited to 1 item per company. Reduction on regular catalogue price. Event price valid until 31 Jan 2009! Hand filing machine DIPROFIL Di-Pro FXB for JOKEFLEX Premium plus Order no. Price Stroke length mm (recommended mm) Stroke rate max. 8,000 strokes/min, (5,000-7,000 strokes/min recommended) Standard Tool holder Ø 3.5 mm R Noise level < 75 db(a) Rapid-Change Vibration max. 2.5 m/s 2 Weight 1,350 g Scope of delivery Storage chest, tool set, counterweights, maintenance set Hand filing machine DIPROFIL Di-Pro FXK Order no. Price like FXB, but with tool holder Ø 6.4 mm Standard R Rapid-Change 1 Hand filing machine DIPROFIL Di-Pro FXP/EJ for ENESKA 3-1 Order no. Price D nmax 8,000 rpm With built in micro motor for direct connection to the ENESKA 3-1 steering unit PCU 351 Stroke length 0-6 mm, stagelessly adjustable Stroke rate max. 8,000 strokes/min, (5,000-7,000 strokes/min recommended) Tool holder Ø 3.5 mm Noise level < 75 db(a) Vibration < 2.5 m/s 2 Weight 960 g Scope of delivery Storage chest, tool set, counterweights, maintenance set, rubber casing Hand filing machine DIPROFIL Di-Pro FXM/EJ Order no. Price like FXP/EJ, but with tool holder Ø 6.4 mm Hand filing machine DIPROFIL Di-Pro FXD for pneumatic systems Order no. Price D nmax 7,000 rpm for operation on the maintenance unit JOKE Oil jet Stroke length mm, stagelessly adjustable Stroke rate max. 7,000 strokes/min, (5,000-7.,000 strokes/min recommended) Tool holder Ø 3.5 mm Air pressure 4-5 bar Air usage 5-65 l/min Noise level < 75 db(a) Vibration < 2.5 m/s 2 Weight 880 g Scope of delivery Storage chest, tool set, counterweights, maintenance set Hand filing machine DIPROFIL Di-Pro FXL Order no. Price like FXP, but with tool holder Ø 6.4 mm

12 1. Driving motors and handpieces 1.3. Flexible shaft systems 1 Motor system JOKEFLEX Premium Plus Motor system JOKEFLEX Premium Plus New motor, new handpieces, new generation JOKEFLEX Premium Plus, our flexible shaft system for today and the future. The core is the completely newly developed motor with an impressive 1,000 watt power. We have succeeded in reducing the noise development to a pleasant level inspite of increased power. The motor can be used in a hanging or lying position. Thanks to the robust construction of the suspension and shaft connection it is suitably equipped for a hard day's work. Inno-Check Minimised noise development The most high-performance JOKE motor of all time Compatible with accessories from the previous generation New top ergonomy handpieces The JOKE Premium Plus handpieces fulfill all requirements which are expected of a modern handpiece. They lie comfortably and securely in the hand, muffle vibrations effectively and don't make the worker's hand tired over long phases of work. This is achieved via the narrow handle made of special rubber which is used in all handpieces. At least equally important: the inside. And also here high tech is the key. The handpieces are very robust and have a closed double bearing inside. The result is an extremely quiet-running operation. Further advantages of the Premium Plus handpieces: changing the tool without dowelling in seconds. The new JOKE Premium Plus handpieces are now available in a straight design or with a 90 angle head. Of course, the handpieces are also available in Rapid-Change design which connects to the motor system in a second. A closer look at the angle handpiece is worthwhile: the slim, almost filigree head gives you the opportunity of reaching and processing even otherwise difficult to access areas of the work piece. plus Premium The power pack that is quiet as a whisper Advantage package motor system JOKEFLEX Premium Plus Order no. Price This advantage package for direct start includes: 1 x motor Premium Plus (Order no ) 1 x foot controller Premium (order no ) 1 x flexible shaft Premium 1.1 m length (order no ) (for Rapid-Change order no ) Standard R Rapid-Change 12

13 1. Driving motors and handpieces 1.3. Flexible shaft systems Motor system JOKEFLEX Premium Plus Motor JOKEFLEX Premium Plus Order no. Price Robust construction (shaft connection and suspension) pleasant noise development, can be used lying and hanging, compatible with foot controller Premium 1 Rotational speed Power Dimensions (H x W xd) Weight Cable length max. 22,000 rpm 1,000 W Input, 700 W Output 240 x 105 x 95 mm 2.1 kg 2.2 m Foot controller Premium Order no. Price To regulate the motor speed by foot, compatible with motor Premium and motor Premium Plus Rotational speed range 3,000 bis 22,000 rpm Rotational speed limitation max. rotational speed can be set via potentiometer between 10,000 and 22,000 rpm Supply voltage 230 Volt, 50/60 Hz Dimensions Ø 190 (230) x 200 mm Weight 2 kg Cable length 2.8 m Flexible shaft Motor connection Length Order no. Price Flexible shaft with expanding ring Quick Change 1.1 m Flexible shaft with expanding ring Quick Change 1.1 m Flexible shaft with expanding ring Quick Change 1.5 m Flexible shaft with Rapid-Change coupling Quick Change 1.1 m Flexible shaft with Rapid-Change coupling Quick Change 1.5 m Technical handpiece JOKE Premium Plus Order no. Price Rotational speed max. 22,000 rpm Collet GH (Ø 3 mm in scope of delivery) Dimensions Ø 25 x 138 mm Weight 160 g Scope of delivery collet Ø 3 mm, hook wrench Standard R Rapid-Change Technical handpiece JOKE Premium Plus 90 Order no. Price Rotational speed max. 18,000 rpm, clockwise rotation Collet WH (Ø 3 mm in scope of delivery) Dimensions Ø 26 x 165 mm (head Ø 17 x 27 mm) Weight 170 g Standard R Rapid-Change 13

14 Ø17 Ø30 Ø 30 Ø30 1. Driving motors and handpieces 1.3. Flexible shaft systems 1 Handpiece JOKE Classic-Line New telescopic piece with straight head! P nmax 18,000 rpm Ø 35 Angle handpiece VTN-N 90 Order no. Price Ø mm telescopic extendable angle head with head positioning 90, clockwise running Collet WH (Ø 2.35 and 3.0 mm in scope of delivery) Rotational speed max. 18,000 rpm Dimensions Ø 24 x 175 mm (head Ø 17 x 30 mm) Weight 185 g Scope of delivery 2 collet hook wrenches Standard R Rapid-Change Angle handpiece VTN-N 135 Order no. Price P nmax 18,000 rpm Ø 30 Ø17 70 mm telescopic extendable angle head with head positioning 135, counterclockwise running Standard Collet WH (Ø 2.35 and 3.0 mm in scope of delivery) R Rotational speed max. 18,000 rpm Rapid-Change 180 Dimensions Ø 24 x 180 mm (head Ø 17 x 30 mm) Weight 185 g Scope of delivery 2 collet hook wrenches Set angle handpiece VTN-N Order no. Price The set contains: 1 x handle, 1 x each angle head 90 and 135, complete with 1 of each collet Ø 2.35 mm and Ø 3 mm and collet hook wrench Ø17 P nmax 18,000 rpm Accessories angle handpiece VTN-N Order no. Price Telescopic piece Ø 30 Ø17 70 P nmax 18,000 rpm Angle head 90, clockwise running, including collet Ø 3.0 mm Rotational speed max. 18,000 rpm Dimensions Ø 12 x 139 mm (head Ø 17 x 30 mm) Weight 95 g Telescopic piece P nmax 18,000 rpm Angle head 135, counterclockwise running, including collet Ø 3.0 mm Rotational speed max. 18,000 rpm Dimensions Ø 12 x 141 mm (head Ø 17 x 30 mm) Weight 95 g Telescopic piece Angle head 0, clockwise running, including collet Ø 3.0 mm Rotational speed max. 18,000 rpm Dimensions Ø 17 x 135 mm Weight 93 g Handle (without telescopic piece) Suitable for telescopic pieces order no und , including tool set Dimensions Ø 24 x 155 mm Weight 90 g Standard R Rapid-Change 14

15 High-speed handpiece ENESKA P The filigree technician amongst our handpieces. This can be used anywhere where high precision is required for example with deburring works on steel, stainless steel or glass and plastics. Due to the compact, ergonomic and very light construction with aluminium casing, the handpiece lies excellently in the hand and can be held like a ball point pen. This enables the user to work for a longer period of time without getting tired. Tools can be changed in seconds thanks to the quick change equipment: turn, remove old tool, let the new one click in, and carry on. 1. Driving motors and handpieces 1.4. Pneumatic systems High-speed handpiece ENESKA P Inno-Check Maintenance unit in new design Optimised noise development Complete set with all accessories Highest rotational speed: 320,000 rpm 1 P 320,000 rpm High-speed handpiece ENESKA P 320 Order no. Price Rotational speed Air pressure Air usage Noise level Dimensions Weight Scope of delivery max. 320,000 rpm bar 40 l/min < 70 db(a) bei 320,000 rpm Ø 16 x 130 mm 71 g including 2 m air line and collet Ø 1.6 mm Set ENESKA P Order no. Price Complete set incl. handpiece with 2 m air line and connection, maintenance unit and foot controller, including collet Ø 1.6 mm

16 1 1. Driving motors and handpieces 1.4. Pneumatic systems Compressed air grinder JOKE AirMAX Premium Plus Compressed air grinder JOKE AirMAX Premium Plus Our JOKE AirMAX compressed air grinder family has grown. Very particular growth, finally we have let the advantages of our Premium Plus handpieces influence the two new grinders. Here you will also find the ergonomic, narrow handle made of special rubber for secure hold and a high level of comfort in the hands of the user. Both compressed air grinders rotate up to 80,000 rpm at minimised air usage. Another special feature: the incoming air arrives directly in the head of the angle handpiece without detours (e.g. gears, lamelles etc.). Compressed air grinder JOKE AirMAX 80 Plus Order no. Price Rotational speed max. 80,000 rpm Power 75 W at 6 bar working pressure Air usage 200 l/min, oil mist, waste air behind Air usage < 76 db(a) Dimensions Ø 25 x 154 mm Weight 340 g Collet Ø 3 mm (in scope of delivery) Scope of delivery Collet Ø 3 mm, hook wrench, supply and waste air hose, rotating valve Compressed air grinder JOKE AirMAX 90/80 Plus Order no. Price Rotational speed max. 80,000 rpm Power 75 W at 6 bar working pressure Air usage 200 l/min, oil mist, waste air behind Air usage < 76 db(a) Dimensions Ø 38.5 x 165 mm Weight 300 g Collet Ø 3 mm (in scope of delivery) Scope of delivery Collet Ø 3 mm, hook wrench, supply and waste air hose, rotating valve Accessories compressed air grinder JOKE AirMAX Premium Plus Order no. Price Air hose, supply air Air hose, waste air Collet Ø 2.35 mm Collet Ø 3 mm Maintenance unit JOKE Oil jet Order no. Price Max. working current 1,200 l/min Max. input pressure 16 bar Air connection 1/4 Scope of delivery Filter, manual water separator, micro oiler, pressure reducer, pressure manometer and wall attachment

17 1. Driving motors and handpieces 1.4. Pneumatic systems Turbo grinder SAT Turbo grinder SAT-080 Order no. Price Rotational speed Collet Air pressure Air usage Dimensions Weight Lubrication Air connection Scope of delivery 80,000 rpm Ø 3 mm 2 bar 40 l/min, waste air behind Ø 40 x 155 mm 145 g Not necessary (turbine) Supply air Ø 4 x 2.5 mm waste air Ø 6 x 4.0 mm Collet Ø 3 mm, supply air hose, collet hook wrench, various tools, check gauge Turbo grinder SAT-130 Order no. Price Rotational speed Collet Air pressure Air usage Dimensions Weight Lubrication Air connection Scope of delivery 130,000 rpm Ø 3 mm 2 bar 28 l/min, waste air behind Ø 28 x 145 mm 90 g Not necessary (Turbine) Supply air Ø 4 x 2.5 mm waste air Ø 6 x 4.0 mm Collet Ø 3 mm, supply air hose, collet hook wrench, various tools, check gauge Maintenance unit JOKE Dry jet Order no. Price Max. working current 1,200 l/min Max. input pressure 16 bar Air connection 1/4 Scope of delivery Filter, automatic water separator, pressure reducer, pressure manometer and wall attachment Turbo grinder SAT These high-speed grinders are the worst kind of rubbish. They are very heavy, clumsy and use a huge amount of air with no efficacy. Additionally, the parts are loud and can only be used with litres of oil. Fingers out the way. You don't believe a word we've said?! That's good convince yourself of the opposite! 17

18 2. Grinding and polishing tools 2.5. Grinding points Aluminium oxide fibre grinding points Shaft Ø 3 x 30 mm 2 Aluminium oxide fibre grinding points These new grinding pens are ideal for accurate precision deburring of cross holes. The burr is carefully removed without damaging the drill holes. The elastic shaft with 2mm flexible radius reduces the danger of breakage during use. The special aluminium oxide fibre material ensures a high and continual grinding performance with its self-sharpening cutting edges completely without grinding dust, which in turn reliably stops scratches on the work piece! The high edges and shape stability increases the service life and therefore optimises the productivity. Apart from the hand insert, the pens can equally be used in processing centres as well as special machines, drilling machines, with robots etc. i Max. rotational speed: Ø 3 mm 15,000 rpm Ø 4 mm 13,000 rpm Ø 5 mm 12,000 rpm Ø 6 mm 10,000 rpm Aluminium oxide fibre grinding points Shaft Ø 3 x 30 mm Head dimensions mm Grit Colour Collar dimensions mm Shaft dimensions mm Order no. Price from 5 item Price from 3 item Price from 1 item Ball Ø 3 # 220 grey Ø 1.5 x 40 Ø 3 x Ø 3 # 400 orange Ø 1.5 x 40 Ø 3 x Ø 3 # 800 blue Ø 1.5 x 40 Ø 3 x Ø 1.5 mm 40 mm Ø 4 # 220 grey Ø 1.5 x 40 Ø 3 x Ø 4 # 400 orange Ø 1.5 x 40 Ø 3 x Ø 4 # 800 blue Ø 1.5 x 40 Ø 3 x mm Ø 5 # 220 grey Ø 1.5 x 40 Ø 3 x Ø 5 # 400 orange Ø 1.5 x 40 Ø 3 x Ø 5 # 800 blue Ø 1.5 x 40 Ø 3 x Ø 3 mm Ø 6 # 220 grey Ø 1.5 x 40 Ø 3 x Ø 6 # 400 orange Ø 1.5 x 40 Ø 3 x Ø 6 # 800 blue Ø 1.5 x 40 Ø 3 x Cylinder 3 x 3 # 220 grey Ø 1.5 x 40 Ø 3 x x 3 # 400 orange Ø 1.5 x 40 Ø 3 x x 3 # 800 blue Ø 1.5 x 40 Ø 3 x Ø 1.5 mm 40 mm 4 x 4 # 220 grey Ø 1.5 x 40 Ø 3 x x 4 # 400 orange Ø 1.5 x 40 Ø 3 x x 4 # 800 blue Ø 1.5 x 40 Ø 3 x mm 5 x 5 # 220 grey Ø 1.5 x 40 Ø 3 x x 5 # 400 orange Ø 1.5 x 40 Ø 3 x x 5 # 800 blue Ø 1.5 x 40 Ø 3 x Ø 3 mm 18

19 2. Grinding and polishing tools 2.6. Rubber-bonded grinding tools Elastic polishing points JOKE flexi polisher Elastic polishing points JOKE flexi polisher Dimensions mm Grit Bond Colour Packaging unit Order no. Package price These new polishers in plastic rubber bond are ideal for processing hard and tough materials in hard to reach places. The points are available in five different diameters and six grit sizes each. Independently of the various bond strengths, these points can be profiled very well. Ø 1.5 x 15 medium x-hard dark brown 100 pieces coarse hard blue 100 pieces medium medium dark grey 100 pieces fine medium russet 100 pieces x-fine medium green 100 pieces xx-fine medium yellow 100 pieces The points are suitable for both rotating and linear applications. Handling the points is very easy with the right holder. By simply turning the holder, you can clamp the flexi polisher and change it equally quickly. Recommended rotational speed: 10,000 rpm Max. rotational speed: 15,000 rpm Ø 2.0 x 20 medium x-hard dark brown 100 pieces coarse hard blue 100 pieces medium medium dark grey 100 pieces fine medium russet 100 pieces x-fine medium green 100 pieces xx-fine medium yellow 100 pieces The pens are available with 100 pieces and a holder in the packet. Ø 3.0 x 23 medium x-hard dark brown 100 pieces coarse hard blue 100 pieces medium medium dark grey 100 pieces fine medium russet 100 pieces x-fine medium green 100 pieces xx-fine medium yellow 100 pieces Ø 4.0 x 26 medium x-hard dark brown 100 pieces coarse hard blue 100 pieces medium medium dark grey 100 pieces fine medium russet 100 pieces x-fine medium green 100 pieces i Grit size coarse medium fine x-fine xx-fine comparable with FEPA K 100 K 220 K 400 K 1000 K 1200 xx-fine medium yellow 100 pieces Ø 5.0 x 28 medium x-hard dark brown 100 pieces coarse hard blue 100 pieces medium medium dark grey 100 pieces fine medium russet 100 pieces x-fine medium green 100 pieces xx-fine medium yellow 100 pieces Holder for JOKE flexi polisher, Shaft dimensions Ø 2.35 x 30 mm Delivery without polishing points! Dimensions mm Order no. Ø Ø Ø Ø Ø Price from Price from Price from 10 item 5 item 1 item 19

20 2. Grinding and polishing tools 2.8. Ceramic-fibre tools Ceramic-fibre files JOKE HT New dimensions! 2 Ceramic-fibre files JOKE HT Thanks to their heat resistance, the ceramic-fibre files JOKE HT are the ideal partner for the ultrasonic polishing system ENESKA 2-1 (see page 10) and further systems with 45 Watt output lines. These files even remain break-resistant with high stock removal rates and don't get clogged during processing. Ultrasonic Dimensions mm Grit Colour Order no. Price from 10 pieces 1 x 2 x 150 # 120 / 110 µ green # 180 / 80 µ gold # 300 / 40 µ light brown # 400 / 30 µ orange # 600 / 25 µ dark brown # 800 / 20 µ blue # 1000 / 15 µ white # 1200 / 10 µ red Price from 5 pieces Price from 1 pieces 1.5 x 2 x 150 # 120 / 110 µ green # 180 / 80 µ gold # 300 / 40 µ light brown # 400 / 30 µ orange # 600 / 25 µ dark brown # 800 / 20 µ blue # 1000 / 15 µ white # 1200 / 10 µ red x 2 x 150 # 120 / 110 µ green # 180 / 80 µ gold # 300 / 40 µ light brown # 400 / 30 µ orange # 600 / 25 µ dark brown # 800 / 20 µ blue # 1000 / 15 µ white # 1200 / 10 µ red You can find further dimensions for the ceramic-fibre files JOKE HT in our catalogue on page 218 and 219! 20

21 2. Grinding and polishing tools 2.8. Ceramic-fibre tools Ceramic-fibre files JOKE Ultra-HT Heat-resistant up to 200 C! Ceramic-fibre files JOKE Ultra-HT These files are heat resistant up to 200 C and therefore optimally suitable for the high-performance ultrasonic polishing systems e.g. Eneska 2-1 with 45 Watt output power. Even under high loads, the ceramic-fibre files remain break-resistant and don't get clogged up during processing. Ultrasonic Dimensions mm Grit Colour Order no. Price from 10 pieces 1 x 4 x 100 # 120 / 110 µ Violet # 220 / 50 µ Dark brown # 800 / 20 µ Blue # 1200 / 10 µ Red x 6 x 100 # 120 / 110 µ Violet # 220 / 50 µ Dark brown # 800 / 20 µ Blue # 1200 / 10 µ Red Price from 5 pieces Price from 1 pieces 2 1 x 10 x 100 # 120 / 110µ Violet # 220 / 50 µ Dark brown # 800 / 20 µ Blue # 1200 / 10 µ Red x 4 x 100 # 120 / 110 µ Violet # 220 / 50 µ Dark brown # 800 / 20 µ Blue # 1200 / 10 µ Red x 6 x 100 # 120 / 110 µ Violet # 220 / 50 µ Dark brown # 800 / 20 µ Blue # 1200 / 10 µ Red x 10 x 100 # 120 / 110 µ Violet # 220 / 50 µ Dark brown # 800 / 20 µ Blue # 1200 / 10 µ Red

22 2. Grinding and polishing tools 2.8. Ceramic-fibre tools Ceramic-fibre files JOKE Mini 2 Ceramic-fibre files JOKE Mini These tiny little things are optimal for working on the smallest scale by hand. Pleasant handling is possible with the right holders. Dimensions mm Grit Colour Packaging unit 0.5 x 0.5 x 50 # 800 / 20 µ blue 3 pieces # 1200 / 10 µ red 3 pieces x 0.9 x 50 # 800 / 20 µ blue 3 pieces Order no. Price from 10 packets Price from 5 packets Price from 1 packets Ultrasonic # 1200 / 10 µ red 3 pieces suitable holder Order no. Price holder for ceramic-fibre file 0.5 x 0.5 mm holder for ceramic-fibre file 0.9 x 0.9 mm Fine processing of bending dies Fine processing of embossing punches 22

23 2. Grinding and polishing tools 2.8. Ceramic-fibre tools Ceramic-fibre files JOKE Soft Ceramic-fibre files JOKE Soft Ideal for deburring eroded electrodes made of copper and the processing of stainless steel and aluminium. Due to the rubber bond these files are soft and adjustable. They don't make any scratches, whereby for example the electrode is not damaged during processing. Error rate, costs and processing time will be reduced. The files wear out very evenly and produce a shiny surface. Suitable for producing shine for tool steel from 50 HRC. Only suitable for manual use! Dimensions mm Grit Colour Order no. Price from 10 pieces 2 x 6 x 100 # 1200 / 10 µ white Ø 3 x 100 # 1200 / 10 µ white Price from 5 pieces Price from 1 pieces 2 Ultrasonic You can find the right holders for these files in the JOKE catalogue on page 220! Processing of eroded electrodes The ceramic-fibre files JOKE Soft live up to their reputation 23

24 2. Grinding and polishing tools 2.9. Emery and fleece tools Economy abrasive cloth rolls Premium New grit sizes! 2 Economy abrasive cloth rolls Premium, 50 m long, VSM, KK 114 F and KK 511 F Surely one of the best abrasive cloths in the world on 50-m rolls. The material can be ripped to the desired length very easily and cleanly. Width Grit Design Order no. Price from 10 item 25 mm 60 KK 114 F KK 114 F KK 114 F KK 114 F Price from 5 item Price from 1 item 180 KK 114 F KK 114 F KK 114 F KK 114 F KK 511 F KK 511 F KK 511 F KK 114 F You can also find the economy abrasive cloth rolls in the JOKE catalogue on page 256! 40 mm 60 KK 114 F KK 114 F KK 114 F KK 114 F KK 114 F KK 114 F KK 114 F KK 114 F KK 511 F KK 511 F KK 511 F KK 114 F mm 60 KK 114 F KK 114 F KK 114 F KK 114 F KK 114 F KK 114 F KK 114 F KK 114 F KK 511 F KK 511 F KK 511 F KK 114 F

25 2. Grinding and polishing tools 2.9. Emery and fleece tools Abrasive cloth sheets Premium Abrasive cloth sheets Premium VSM, KK 114 F Dimensions Grit Packaging unit Order no. Price from 5 pieces Price from 3 pieces Price from 1 pieces One of the best abrasive cloths in the world now available in sheet form! The material can be ripped to the desired length very easily and cleanly. 230 x 280 mm pieces pieces pieces pieces pieces pieces pieces pieces pieces pieces pieces pieces pieces pieces * silver 50 pieces * rouge 50 pieces * abrasive coating with filler 25

26 2. Grinding and polishing tools 2.9. Emery and fleece tools Abrasive cords and belts 2 Abrasive cords and belts Design Dimensions mm The new flexible abrasive cords from JOKE will open up a whole new world for you when processing hard to access areas. With these tools it is possible to grind, deburr and polish small holes, grooves, incisions and many further fiddly areas. The abrasive cords are rip-resistant, do not fray and are optionally impregnated with corundum, silicium carbide or iron oxide. They are therefore perfectly suited to your individual requirements. Use is possible with and without pastes and handling is child's play: with just a cut you can make the cord the length you want. The almost 15-metre long abrasive cords are delivered on a handy spool. They are available in diameters 0.3 mm to 2.1mm and as belts in 2.4 mm width. Grit Type Order no. Price from 5 pieces Corundum Ø Ø Ø Ø Ø x Silicon carbide Ø Ø Ø Ø H Iron oxide Ø C Ø C Ø C Ø HC Ø C Ø C Ø C x C Price from 3 pieces Price from 1 pieces Processing drill hole passages Processing tooth bases 26

27 2. Grinding and polishing tools Surfaces test sample suitcase JOKE Validator Surfaces sample suitcase JOKE Validator What is missing, are norms. Almost everyone has a different definition of high shine, as even today there is no clear definition, and equally little for the individual stages on the way to it: from the eroded surface right up to the high-gloss work piece. In order to close this information gap we have given you an orientation opportunity in our catalogue with the sample plates (page 85). Now we are going a step further: in co-operation with Puhl surface technology, we have developed the Validator. This suitcase includes 15 norm surfaces, which can be used as a reference for the relevant processing stage. Test sample suitcase JOKE Validator Order no. Price Inno-Check The first professional test sample suitcase in the world Step by step to high shine Including documentation with all measurement values etc. A must for every polisher 27

28 3. Diamond and CBN tools 3.1. Diamond and CBN tools Diamond grinding points Shaft Ø 3 mm Diamond grinding points, Shaft Ø 3 mm Head dimensions mm Shaft Ø x total length mm Grit Order no. Price Ball Ø 1.0 Ø 3 x 45 D Ø 2.0 Ø 3 x 45 D Ø 3.0 Ø 3 x 45 D Ø 4.0 Ø 3 x 45 D Ø 5.0 Ø 3 x 45 D Cylinder Ø 1.0 x 8.0 Ø 3 x 45 D Ø 1.5 x 8.0 Ø 3 x 45 D Ø 2.0 x 8.0 Ø 3 x 45 D Ø 2.5 x 8.0 Ø 3 x 45 D Ø 3.0 x 10.0 Ø 3 x 45 D Ø 4.0 x 10.0 Ø 3 x 45 D Ø 5.0 x 10.0 Ø 3 x 45 D Round cylinder Ø 1.5 x 8.0 Ø 3 x 45 D Ø 2.0 x 8.0 Ø 3 x 45 D Ø 2.5 x 8.0 Ø 3 x 45 D Ø 3.0 x 10.0 Ø 3 x 45 D Ø 4.0 x 10.0 Ø 3 x 45 D Ø 5.0 x 10.0 Ø 3 x 45 D Round cone Ø 3/1 Ø 3 x 45 D Ø 3/2 Ø 3 x 45 D Pointed arch Ø 2/10 Ø 3 x 45 D Ø 3/10 Ø 3 x 45 D Ø 4/10 Ø 3 x 45 D Ø 5/10 Ø 3 x 45 D Cone Ø 2/1 Ø 3 x 45 D Ø 3/2 Ø 3 x 45 D Pointed cone 10 Ø 3 x 45 D Ø 3 x 45 D Ø 3 x 45 D Set of diamond grinding points (30 pieces), Shaft Ø 3 mm Order no. Set price This set includes diamond grinding points in the shape of cylinders, round cylinders, balls, cones, round cones, pointed arches and pointed cones

29 3. Diamond and CBN tools 3.1. Diamond and CBN tools CBN grinding points Shaft Ø 3 mm CBN grinding points, Shaft Ø 3 mm Head dimensions mm Shaft Ø x total length mm Grit Order no. Price Ball Ø 1.0 Ø 3 x 45 B Ø 2.0 Ø 3 x 45 B Ø 3.0 Ø 3 x 45 B Ø 4.0 Ø 3 x 45 B Ø 5.0 Ø 3 x 45 B Cylinder Ø 1.0 x 8.0 Ø 3 x 45 B Ø 1.5 x 8.0 Ø 3 x 45 B Ø 2.0 x 8.0 Ø 3 x 45 B Ø 2.5 x 8.0 Ø 3 x 45 B Ø 3.0 x 10.0 Ø 3 x 45 B Ø 4.0 x 10.0 Ø 3 x 45 B Ø 5.0 x 10.0 Ø 3 x 45 B Round cylinder Ø 1.5 x 8.0 Ø 3 x 45 B Ø 2.0 x 8.0 Ø 3 x 45 B Ø 2.5 x 8.0 Ø 3 x 45 B Ø 3.0 x 10.0 Ø 3 x 45 B Ø 4.0 x 10.0 Ø 3 x 45 B Ø 5.0 x 10.0 Ø 3 x 45 B Round cone Ø 3/1 Ø 3 x 45 B Ø 3/2 Ø 3 x 45 B Pointed arch Ø 2/10 Ø 3 x 45 B Ø 3/10 Ø 3 x 45 B Ø 4/10 Ø 3 x 45 B Ø 5/10 Ø 3 x 45 B Cone Ø 2/1 Ø 3 x 45 B Ø 3/2 Ø 3 x 45 B Pointed cone 10 Ø 3 x 45 B Ø 3 x 45 B Ø 3 x 45 B Set of diamond grinding points (30 pieces), Shaft Ø 3 mm Order no. Set price This set includes diamond grinding points in the shape of cylinders, round cylinders, balls, cones, round cones, pointed arches and pointed cones

30 3. Diamond and CBN tools 3.1. Diamond and CBN tools Diamond grinding points vacuum-brazed bonding now also available as individual points! Diamond grinding points vacuum-brazed bonding The new vacuum-brazed bonding offers a significantly better adhesion of the grit on to the main body. This is possible via direct welding of the grit with the main body. These tools are especially suited to glass-fibre reinforced materials GFRP and CFRP (in aeroplane and ship building), hard metal green compacts (unsintered hard metal), ceramics (e.g. valve cover rings for vehicle motors), carbon products (e.g. brake pads, carbon brushes), cast materials. 3 The advantages of this new bonding: Very high abrasian as the grain overhang is higher complex shapes can be produced, e.g. inner radiuses significantly improved adhesion of the abrasive cooler grinding thanks to larger chipping spaces All vacuum-brazed points are also individually available starting immediately! Diamond grinding points vacuum-brazed bonding Shaft Ø 3 mm Head dimensions Angle Radius Shaft Ø x total length Grit Order no. Price Round cone Ø 6/2 x Ø 3 x 55 D Ø 3/1 x Ø 3 x 55 D Ø 5/2 x Ø 3 x 55 D Pointed cone Ø 5 x Ø 3 x 55 D Ø Ø 3 x 55 D Cylinder Ø 6 x Ø 3 x 55 D Round cylinder Ø 3 x Ø 3 x 55 D Ø 5 x Ø 3 x 55 D Ball Ø Ø 3 x 45 D Ø Ø 3 x 45 D Diamond grinding points vacuum-brazed bonding Shaft Ø 6 mm Head dimensions Angle Radius Shaft Ø x total length Grit Order no. Price Round cone Ø 6/1 x Ø 6 x 60 D Flame Ø 8 x Ø 6 x 60 D Pointed cone Ø 9 x Ø 6 x 60 D Ø 7 x Ø 6 x 60 D Cylinder Ø 8 x Ø 6 x 60 D Ø 10 x Ø 6 x 60 D Round cylinder Ø 6 x Ø 6 x 60 D Ball Ø Ø 6 x 60 D Ø Ø 6 x 60 D Ø Ø 6 x 60 D

31 3. Diamond and CBN tools 3.1. Diamond and CBN tools Diamond grinding points vacuum-brazed bonding i Special tools on request! We produce special tools with vacuum-brazed bonding according to your requirements. For details, please contact Stefan Spiegel: Tel. +49 (0) / s.spiegel@joke.de 3 Set of diamond grinding points vacuum-brazed bonding, Shaft Ø 3 mm, grain D 427 Order no. Set price Shape Head dim. Angle Radius Shaft x total length Round cone Ø 3/1 x Ø 3 x 55 Ø 5/2 x Ø 3 x 55 Ø 6/2 x Ø 3 x 55 Pointed cone Ø 5 x Ø 3 x 55 Ø 5 x Ø 3 x 55 Cylinder Ø 6 x Ø 3 x 55 Round cylinder Ø 3 x Ø 3 x 55 Ø 5 x Ø 3 x 55 Ball Ø Ø 3 x 55 Ø Ø 3 x i all measurements given in mm Set of diamond grinding points vacuum-brazed bonding, Shaft Ø 6 mm, grain D 427 Order no. Set price Shape Head dim. Angle Radius Shaft x total length Round cone Ø 6/1 x Ø 6 x 60 Flame Ø 8 x Ø 6 x 60 Pointed cone Ø 9 x Ø 6 x 60 Ø 7 x Ø 6 x 60 Cylinder Ø 8 x Ø 6 x 60 Ø 10 x Ø 6 x 60 Round cylinder Ø 6 x Ø 6 x 60 Ball Ø Ø 6 x 60 Ø Ø 6 x 60 Ø Ø 6 x i all measurements given in mm 31

32 3. Diamond and CBN tools 3.6. Diamond files Diamond hand file sets Shaft Ø 3 mm Diamond hand file sets These diamond files in galvanic bonding can be used as hand files with the plastic cover provided or alternatively mechanically. Special offer until 31 March Diamond hand file set (5 pieces), Shaft Ø 3 mm, total length 140 mm Coating length mm Total length mm Grit Order no. Set price D x 1.9 mm 3.9 mm 2.9 mm Ø 3.4 mm 6 x 1.4 mm Diamond hand file set (5 pieces), Shaft Ø 3 mm, total length 180 mm Coating length mm Total length mm Grit Order no. Set price D mm 6 x 1.9 mm 3.9 mm Ø 3.4 mm 6 x 1.4 mm 32

33 4. Chipping tools 4.1. Milling tools Milling cutters made of hard metal Shaft Ø 2.35 mm Milling cutters made of hard metal, Shaft Ø 2.35 mm Small shafts, large heads (up to Ø 8 mm). Available with normal teeth for a smooth milling pattern and coarse teeth (normal and staggered) for high abrasion, e.g. for plastics. Head Ø Rot. speed (max.) up to 2.3 mm 15,000-40, mm 15,000-30, mm 15,000-20,000 Milling cutters made of hard metal, Shaft Ø 2.35 mm Head dimensions mm Shaft Ø x total length mm Teeth Design Order no. Price from 1 pieces Cylinder end mill Ø 2.3 x 16 Ø 2.35 x 44.5 Staggered Standard Ø 6 x 12.5 Ø 2.35 x 44.5 Staggered Standard Ball-nosed Ø 2.7 x 2.25 Ø 2.35 x 44.5 Staggered Standard Ø 2.7 x 2.4 Ø 2.35 x 44.5 Normal Standard Ø 3.1 x 2.8 Ø 2.35 x 44.5 Staggered Standard Ø 3.1 x 2.8 Ø 2.35 x 44.5 Normal Standard Ø 4.0 x 3.4 Ø 2.35 x 44.5 Staggered Standard Ø 4.0 x 3.4 Ø 2.35 x 44.5 Normal Standard Ø 5.0 x 4.3 Ø 2.35 x 44.5 Staggered Standard Ø 5.0 x 4.3 Ø 2.35 x 44.5 Normal Standard Ø 6.0 x 5.3 Ø 2.35 x 44.5 Staggered Standard Ø 6.0 x 5.3 Ø 2.35 x 44.5 Normal Standard Ø 8.0 x 7.0 Ø 2.35 x 44.5 Staggered Standard Round arch Ø 2.3 x 3.9 Ø 2.35 x 44.5 Staggered Standard Ø 4.0 x 8.9 Ø 2.35 x 44.5 Staggered Standard Ø 6.0 x 12.2 Ø 2.35 x 44.5 Staggered Standard Ø 6.0 x 12.2 Ø 2.35 x 44.5 Coarse Standard Ø 6.0 x 12.2 Ø 2.35 x 44.5 Coarse staggered Standard Round cone Ø 3.1 x 11.5 Ø 2.35 x 44.5 Staggered Standard Ø 4.5 x 12.9 Ø 2.35 x 44.5 Staggered Standard Ø 4.5 x 12.9 Ø 2.35 x 44.5 Coarse Standard Ø 4.5 x 12.9 Ø 2.35 x 44.5 Coarse staggered Standard Ø 6.0 x 15.0 Ø 2.35 x 44.5 Staggered Standard Ø 6.0 x 12.9 Ø 2.35 x 44.5 Coarse Standard Ø 6.0 x 12.9 Ø 2.35 x 44.5 Coarse staggered Standard

34 6. Cleaning systems 6.1. Ultrasonic cleaning devices Ultrasonic cleaning devices JOKE X-tra Line Flex 1/2 LSM Ultrasonic cleaning devices JOKE X-tra Line Flex Ultrasonic cleaning devices for cleaning in flammable liquids with a flash point over 55 C. The devices are specially set by the manufacturer to the cleaning fluid specified by the device manufacturer and the border temperature which is dependent on this. Independent of this, ultrasonic cleaning is also possible with aqueous substances without a flash point. The devices are optionally available without (Flex 1) and with (Flex 2) separate rinsing tubs. Highlights: 2 Frequencies (25 and 45 khz), manually switchable for intensive and gentle cleaning Ultrasonic generator with frequency regulation Stagelessly adjustable ultrasonic performance Connectible Degas function Temperature regulation with digital actual and target value display (from 25 C up to the admissible heating temperature for the relevant media) Time switch for ultra sound, regulatable 0-15 min. and continuous operation Safety equipment to avoid an explosive atmosphere (primary explosion protection) when: 1. Exceeding the border temperature set by the factory 2. Breakdown or disturbance of the integrated technical ventilation of the interior of the casing 3. Critical drop in filling level JOKE X-tra Line Flex 1 (without rinsing tub) i Equipment variants X-tra Line Flex 1 X-tra LSM with stand and terminal box (socket distributor) X-tra LSMO with stand, terminal box and oscillation X-tra LSM-K with stand, terminal box and cooling X-tra LSMO-K with stand, terminal box, oscillation and cooling 6 Equipment variants X-tra Line Flex 2 X-tra LSMOSI with stand, terminal box (socket distributor), rinsing tub without heating X-tra LSMOSHI with stand, terminal box, rinsing tub with heating X-tra LSMOSI-K with stand, terminal box, rinsing tub without heating X-tra LSMOSHI-K with stand, terminal box, rinsing tub with heating All devices have an oscillation mechanism! Ultrasonic cleaning devices solvent JOKE X-tra Line Flex 1 LSM Recommended usable volume Tub inner dimensions (W x D x H) Device dimensions (W x D x H) Ultrasonic frequency Effective ultrasonic performance Ultrasonic peak performance Heat capacity Sequence Material tub Material casing Supply voltage Grid connection Protection class Power consumption Weight X-tra Flex 1/2 250 LSM 20.0 Litres 300 x 330 x 200 mm 500 x 700 x 1100 mm (1,000 x 700 x 1100 mm Flex 2) 25 / 45 khz adjustable 300 W 1,200 W 700 W 1 Stainless steel Stainless steel V, 50/60 Hz (400 V, 50/60 Hz with oscillation) 1 Ph. / 1N / 1PE (3 Ph. / 1N / 1PE with oscillation) IP 21 1,100 W 80kg (160 kg Flex 2) X-tra Flex 1/2 550 LSM 46.0 Litres 300 x 500 x 300 mm IP 21 1,700 W 90 kg (180 kg Flex 2) JOKE X-tra Line Flex 2 (with rinsing tub) 500 x 870 x 1,200 mm (1,000 x 870 x 1,200 mm Flex 2) 25 / 45 khz adjustable 400 W 1,600 W 1,200 W 1 Stainless steel Stainless steel V, 50/60 Hz (400 V, 50/60 Hz with oscillation) 1 Ph. / 1N / 1PE (3 Ph. / 1N / 1PE with oscillation) 34

35 6. Cleaning systems 6.2. Ultrasonic cleaning devices Ultrasonic cleaning media JOKE Clean Ultrasonic cleaning media Content Order no. Price JOKE Clean 500 A 0.85 kg Alkaline cleaning powder concentrate. Suitable for ultrasonic cleaning of metal, plastic and rubber surfaces. 25 kg For grey cast iron, zinc die-cast and aluminium surfaces. Removes carbon deposit, hardened oils and fats as well as wax, varnish and paint residues and grinding and polishing agents. Not suitable for plastics non-resistant against alkalis and with a tendency to form stress cracks. Magnesium alloys and varnishes are to be tested for resistance. JOKE Clean 100 S 2.5 Litre Suitable for cleaning non-ferrous metals, aluminium, stainless steel, plastics and glass, as well as passivation of stainless or 10 Litres chrome-alloyed steels. Brass and copper-bearing alloys are brightened. Removes fats, oils, oxide layers (e.g. verdigris) as well as rust and chalk. The passivation effect for steels which contain Cr is based upon dissolving out Fe atoms from the surfaces, so that the relative Cr content increases there. Ultrasonic cleaning media Ultrasonic plays a large role in cleaning. In order to achieve optimal results, you cannot, however, completely avoid cleaning chemistry. Cleaning media must be chosen in accordance with the level of soiling and in compatibility with the surface. Also not all agents are suitable for ultrasonic cleaning. i Special solutions on request! You will find many other cleaning agents in our catalogue. Additionally, we offer special solutions for your special tasks. Please contact Bernd Dörnen, to find out more about this topic: 6 After ultrasonic cleaning, the cleaned parts must be rinsed with water. If you want to avoid water marks, you must rinse either with de-ionised or distilled water (with corrosion protection if necessary). If the use of corrosion protection is not permitted, you should rinse with evaporating, dewatering media (e.g. alcohol) if there is a danger of corrosion. Therefore, the whole process consists of the steps: cleaning, rinsing, drying. Tel. +49 (0) / b.doernen@joke.de Metal cleaning and corrosion Unalloyed steels are very susceptible to rust especially after the acidic ultrasonic cleaning. During cleaning, above all in the aqueous washing steps, either at least a temporarily effective corrosion protection must be added, or a dewatering rinising aid (e.g. solvent with oil additive) should be used. An effective aid against rust is to blow off immediately after the last rinse. 35

36 8. Workplace systems 8.1. Workshop equipment Universal workplace lighting with magnetic foot, flexible feed line and XXL swan neck Universal workplace lighting with magnetic foot, flexible feed line and XXL swan neck Specially designed for lighting tasks in tool building as well as cutting and moulding. The magnetic foot with a switch enables quick positioning of the optionally 800- or 500-m long swan neck fibre optics directly on the work piece. Thanks to the long, flexible feed line (2,000/900 mm), the swan necks can be placed on large work pieces almost independently of the cold light source. Magnetic foot with switch for positioning on the work piece Inno-Check Compatible with all JOKE cold light sources Magnetic foot for quick fixing Can be used flexibly in large shapes XXL swan necks Universal workplace lighting with 800-mm swan neck Order no. Price Delivery includes magnetic foot for fixing to the work piece, two swan neck fibre optics (each 800 mm long) and flexible glass fibre feed line (2,000 mm long), smallest bending radius of the swan neck: 55 mm for cold light source ECO 20 W and P 100 W for cold light source HL Universal workplace lighting with 500-mm swan neck Order no. Price 8 Delivery includes magnetic foot for fixing to the work piece, two swan neck fibre optics (each 500 mm long) and flexible glass fibre feed line (900 mm long), smallest bending radius of the swan neck: 55 mm You will find the right cold light sources in our catalogue 2007plus on pages 480 and 481! for cold light source ECO 20 W and P 100 W for cold light source HL

37 8. Workplace systems 8.1. Workshop equipment Inspection light stick Boride Rib-Light Inspection light stick Boride Rib-Light The ideal lamp to light up hard to access places (ribs, bridges etc.). Handy like a ball point pen, you are guaranteed to find room in any shirt pocket. One push of the button is enough and the rib lights deliver a very bright, precise light thanks to the LED technology. The lamps are available with and without swan necks, each with a white or blue LED (for an even higher contrast). Inspection light stick Boride Rib-Light Design Order no. Price available with and without swan neck (190 mm long), stick length 155 mm, Ø 9 mm, blue or white LED with swan neck, blue LED with swan neck, white LED without swan neck, blue LED without swan neck, white LED LED ring light for stereo microscope LED ring light for stereo microscope When working under a stereo microscope, a good ring light is amongst the basic equipment, in order to guarantee correct illumination of the workplace and above all the object being viewed. Until now, either neon lights or the professional variant cold lights have been used for this purpose. Thanks to the ultra modern LED technology, there is now a great alternative: the new LED ring lights from JOKE. Thanks to the 48 LEDs, these are not only brighter and more precise in illumination, they are also more economical and live longer. The ring lights will be delivered completely ready to use with everything that you will need to mount them on the microscope. LED ring lights for stereo microscope Order no. Price Working distance mm InteriorØ 60 mm Colour temperature 6,000 K Lighting strength 2,000 Lux at 80 mm Life time Up to 100,000 h Input voltage V, AC, 50/60 Hz Output voltage 24 V, DC, 250 ma Casing Robust plastic 8 37

38 8. Workplace systems 8.3. Inspection tools Inspection system Basic check Magnifying glasses Illuminated magnifying glasses Measuring magnifiers Illuminated measuring magnifiers Magnifying glasses Magnification Field of vision Lens Order no. Price The transparent Plexiglas stands allow a bright picture illumination. Use for general viewing and inspection. 5x 35 mm Plastic x 28 mm Plastic x 15 mm Plastic x 10 mm Plastic x 7 mm Plastic Illuminated magnifying glasses Magnification Field of vision Lens Order no. Price Especially for use on dark surfaces and in poor light conditions, these magnifying glasses come with an integrated light. 10x 28 mm Plastic x 15 mm Plastic x 10 mm Plastic x 7 mm Plastic Measuring magnifiers Magnification Field of vision Scale Measuring length Lens Order no. Price The measuring magnifiers are fitted with a focus ring and a measuring scale. 7x 26 mm 0.1 mm 20 mm Glass x 32 mm 0.1 mm 30 mm Glass x 20 mm 0.1 mm 14 mm Glass x 12 mm 0.1 mm 12 mm Glass Set of measuring magnifier (7x) incl. 5 scale slides There is a 7x measuring magnifier and five scale slides in this set. You are equipped for most measuring tasks: distance, angle, radius etc. 8 Illuminated measuring magnifiers Magnification Field of vision Scale Measuring length Lens Order no. Price For measuring tasks in poor light conditions and on dark surfaces. 7x 26 mm 0.1 mm 20 mm Glass x 32 mm 0.1 mm 30 mm Glass x 20 mm 0.1 mm 14 mm Glass

39 8. Workplace systems 8.3. Inspection tools Inspection system Basic check Pen microscope stand microscope wide screen stand microscope Pen microscope Magnification Field of vision Lens Order no. Price Extremely light and compact mono microscope Not much larger than a ball point pen, it can be used very flexibly. Standard mirror image presentation, can be inverted on request! 15x 5.4 mm Glass x 3.3 mm Glass x 2.0 mm Glass x 1.1 mm Glass x 0.85 mm Glass Stand microscope Magnification Field of vision Scale Measuring length Lens Order no. Price 25x 3.3 mm 0.05 mm 3 mm Glass x 2.0 mm 0.02 mm 1.6 mm Glass x 1.1 mm 0.01 mm 1.0 mm Glass x 0.85 mm mm 0.8 mm Glass Compact design and uncomplicated handling makes the stand microscope stand out. Simply place the microscope on the measuring field, focus and that's it! Thanks to the acrylic foot, the measuring area is easy to see and the measuring point can be found easily. The object is presented as a mirror image due to the short ray path in the microscope (can be inverted on request!) The microscope is equipped with a scale slide, which allows you to measure lengths and distances. By focussing, the microscope can also be used to measure depth. Use for checking and inspection of surfaces, e.g. shrink holes, imperfections in varnish, interruptions in polished surfaces etc. Wide screen stand microscope Magnification Field of vision Scale Measuring length Lens Order no. Price Larger field of vision than standard microscopes, comes with illumination. 20x 7.2 mm 0.1 mm 6 mm Glass x 3.6 mm 0.05 mm 3 mm Glass x 2.2 mm 0.02 mm 1.6 mm Glass x 1.45 mm 0.01 mm 1.2 mm Glass x 0.96 mm mm 0.9 mm Glass x 0.72 mm mm 0.6 mm Glass x 0.48 mm mm 0.2 mm Glass