D - M - E H o t S p r u e Bushings. Polimax. A wide range of high-performance hot sprue bushings

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1 D - M - E H o t S p r u e Bushings Polimax wide range of high-performance hot sprue bushings

2 2 Polimax Hot Sprue Bushings plastic materials and specifications Large number of bushing and tip combinations Two flow channel sizes Lengths up to 185mm High performance capability Standard & wear-resistant tips Precise thermal control Plastic Material Process Conditions MTERIL STNDRD RESIN SYMBOL PROCESS TEMPERTURE MOLD TEMPERTURE HOT RUNNER TEMPERTURE DENSITY MELTING SOLID DENSITY [ C] [ F] [ C] [ F] [ C] [ F] [g/cm 3 ] [Ibs/inch 3 ] [g/cm 3 ] [Ibs/inch 3 ] Styrene Butadiene SB Polyurethane PUR Polyvinyl chloride PVC/Flex Styrene-acrylonitrile SN Polystyrene PS Polycarbonate PC Polyphenylene Oxide- Styrene PPO Polyethylene PE Polypropylene PP Polyether-etherketone PEEK Polyphenylene Sulfide PPS Polyebutylene Terephthalate PBT Polyamide 6 P Polyamide 66 P Thermal Plastic Elastomers TPE Polyoxymethylene (Polyacetal) POM Polymethyl Methacrylate PMM crylonitrile Butadiene Styrene BS Plastic Material Flow INDEX High MFI Medium MFI Low MFI SB BS PVC/Flex PS SN P 6 PC PE PPO P 66 TPE PBT PP PPS POM PEEK PUR PET PMM Note: Temperature and density values shown above are general, and may not apply to your application. Please refer to proper processing data for the resin grade intended for your specific application. Failure to use temperature settings appropriate to the specific resin and resin grade intended for your application may result in poor part quality, or inability to produce acceptable molded parts. Polimax is a registered trade mark of

3 Polimax Hot Sprue Bushings BUSHING selection 3 hot sprue bushing tip style Sprue Gate Tip Standard / Extended For use where gate vestige is allowed. Provides low resistance to flow with excellent flow rates. Extended style provides additional stock for machining profiles or part contours. Ring Gate Tip Standard / Extended Ideal for low vestige commodity and engineering grade resin applications. The Ring Gate features a sealed tip for efficient shut-off at the part surface. vailable with standard or wear resistant needles. Extended style provides additional stock for machining profiles or part contours. Suitable for high viscosity resins, engineering plastics and applications requiring optimum gate cosmetics with minimal gate vestige. vailable with standard or wear resistant needles. Point Gate Tip Bushing tip and plastic material compatibility nozzle * High Performance Sprue Bushing recommended for this resin. Thermoplastic resin type amorphous semi-crystaline SB PUR * PEI * PVC/Flex SN * PS PC * ppo * pe pp peek pps * pet * pbt * pa * tpe * pom * pmma * abs tpo * abs/pc * ppe/ps * psu LCP Sprue Gate Tip Standard / Extended Ring Gate Tip STNDRD / Extended Point Gate Tip Green Works well with this resin Yellow Contact D-M-E Engineering for guidance Red Not recommended

4 4 Polimax Hot Sprue Bushings maximum flow capacity tables MXIMUM BUSHING FLOW CPCITY MXIMUM LOD WEIGHT IN GRMS WITH MXIMUM HOLE DIMETERS MFI NOZZLE 200 SERIES 500 SERIES 800 SERIES (Melt flow index) HIGH MEDIUM Sprue Gate Tip Standard / Extended LOW HIGH MEDIUM Ring Gate Tip STNDRD / Extended LOW HIGH MEDIUM Point Gate Tip LOW Definition of material input The optimal gate diameter will vary according to the resin, Melt Flow Index and part weight. Please refer to the table for guidelines. Other factors to consider when defining gate requirements for a D-M-E Polimax System are: Product geometry Polymer type Mold and injection machine conditions Part Weight (gr) High MFI Medium MFI Low MFI Gate Diameter (mm)

5 Polimax High Performance Hot Sprue Bushings Series Note: Dimensions Shown in CVITY BLOCK VIEW Millimeters Unless Stated Otherwise BUSHING BODY HETER CBLE EXIT 16.5 R6 8.5 (View of Bushing Body Installation Hole and Body Heater Clearance Slot from Stationary Platen) CVITY BLOCK VIEW B (View of Bushing Body Installation Hole and Head Heater Clearance Slot from Stationary Platen) BUSHING HED HETER CBLE EXIT 2x45 CEP RCP TMP RBP COOLING LINES Ø Ø (min.) Ø (min.) Ø 38.1 Ø 34.0 Ø Ø "R" - "D" View B View LOCTION RING (SEE PGE 13) R0.4 (max.) Bushing Thermal Expansion " " = x x (Setpoint C - 20 C) or " " = x x (Setpoint F - 68 F) BUSHING ND COMPONENT SPECIFICTIONS COMPONENTS BUSHING HED HETER WTTS BODY HETER WTTS Thermocouple EDP06055-R CEP06055-R RBP W TMP01080 EDP06067-R CEP06067-R RBP W TMP01100 EDP06080-R CEP06080-R RBP W TMP01120 EDP06092-R CEP06092-R RBP W RCP W TMP01140 EDP06105-R CEP06105-R RBP W TMP01160 EDP06130-R CEP06130-R RBP W TMP01180 EDP06155-R CEP06155-R RBP W TMP x45 R /16-18 UNC Note 1: Maximum Operating Pressure in Bushing 138 MPa (20,000 PSI). 2: Maximum Operating Temperature of Bushing 343 C (650 F). 3: Watts Shown Based on 230V. TIP OPTIONS SPRUE GTE TIP 4.0 (min.) INSULTION SHEET (OPTIONL) =+ 1-C 1= C D * Ø Ø GTE *"B" code for detail (tang.) 0.5x45 Spherical R -R R R R050 1/2 -R075 3/4 -D090 Ex: EDP06055-R050 GTE DIMETER Ø 1.0 R (min.) POINT GTE TIP R1 Ø 1.0 (min.) Ø 2.6 (max.) -- B R4.00 ChamFer D 90 - incl. SPHERICL RDIUS: R1/ Ø Ø0.02 D Ø 1.2 Ø Ø Ø Ø 1.8 Ø Ø Ø Ø 2.4 Ø Ø * The B and 8.00 Diameter Dimensions are correct. Ball Gages to be used for checking the 1-C and Dimensions. Note: For Extra Stock Tips, Customer Must Modify and dd Relief, Such that verage Land Contact is mm. RING GTE TIP SPRUE GTE TIP RING GTE TIP (VERGE R35 (VERGE φ T φ T φ T φ T

6 6 Polimax Standard Hot Sprue Bushings Series 200 Note: Dimensions Shown in Millimeters Unless Stated Otherwise. View (View of Body and Head Installation Hole, with Body Heater Slot, Viewed from Stationary Platen) Locating Ring 6548 Customer to alter locating ring to press down onto the bushing head CDP TMP RBP COOLING LINES Ø TIP OPTIONS Ø Ø 27.0 Ø60.0 Ø46.0 Ø8.0 R - D 1x = (min.) R3 Ø19.1 Bushing Thermal Expansion = x x (Setpoint C - 20 C) or = x x (Setpoint F - 68 F) 5/16-18 UNC View R0.4 (max.) 1x (min.) 1=+ 1-C BUSHING ND COMPONENT SPECIFICTIONS COMPONENTS BUSHING BODY HETER WTTS Thermocouple BDP06055-R CDP06055-R RBP W TMP01080 BDP06067-R CDP06067-R RBP W TMP01100 BDP06080-R CDP06080-R RBP W TMP01120 BDP06092-R CDP06092-R RBP W TMP01140 BDP06105-R CDP06105-R RBP W TMP01160 BDP06130-R CDP06130-R RBP W TMP01180 BDP06155-R CDP06155-R RBP W TMP01200 Note 1: Maximum Operating Pressure in Bushing 138 MPa (20,000 PSI). 2: Maximum Operating Temperature of Bushing 288 C (550 F). 3: Watts Shown Based on 230V. SPRUE GTE TIP D * Ø Ø GTE * 0.50 (tang.) 0.15 B BUSHING BODY HETER CBLE EXIT 16.5 code for detail 0.5x (min.) R1 Ø1.0 (min.) Ø2.6 (max.) dimension R -R R R R050 1/2 -R075 3/4 -D090 Ex: BDP06055-R400 GTE DIMETER Ø 1.0 POINT GTE TIP B R Ø Ø0.02 CHMFER D 90 - incl. SPHERICL RDIUS: 40mm R D Ø 1.2 Ø Ø Ø Ø 1.8 Ø Ø Ø Ø 2.4 Ø Ø * The B and 8.00 Diameter Dimensions are correct. Ball Gages to be used for checking the 1-C and Dimensions. Note: For Extra Stock Tips, Customer Must Modify and dd Relief, Such that verage Land Contact is mm. RING GTE TIP SPRUE GTE TIP RING GTE TIP (VERGE (VERGE

7 Polimax Standard Hot Sprue Bushings SERIES 200 NOZZLE TIPS 7 NOTE: Dimensions Shown in Millimeters Unless Stated Otherwise. SPRUE GTE TIP PID TIP S C L TIPS T L PID φ 2.0 φ T PID PID PID PID PID RING GTE TIP TIP S φ 0 PDF PPM φ T L COMPONENTS NEEDLE RETINER TIP MTERIL T O PM06009 PPM PM06010 PPM PM06011 PPM PM06012 PPM06604 WER PDF06502 PM06013 PPM06605 RESISTNT PM06014 PPM PM06015 PPM PM06016 PPM PM06109 PPM PM06110 PPM PM06111 PPM PM06112 PPM06604 STNDRD PDF06802 PM06113 PPM06605 D-M-E PM06114 PPM PM06115 PPM PM06116 PPM L PDF PPM POINT GTE TIP POINT GTE COMPONENTS NEEDLE RETINER TIP MTERIL φ PVM06002 PDF06502 PPM06609 WER RESISTNT PVM06009 PDF06802 PPM06609 STNDRD D-M-E U.S Canada

8 8 Polimax High Performance Hot Sprue Bushings Series 500 Note: Dimensions in Millimeters Unless Stated Otherwise. BUSHING BODY HETER CBLE EXIT 16.5 CVITY BLOCK VIEW R6 9.5 (View of Bushing Body Installation Hole and Body Heater Clearance Slot from Stationary Platen) CVITY BLOCK VIEW B (View of Bushing Head Installation Hole and Head Heater Clearance Slot from Stationary Platen) BUSHING HED HETER CBLE EXIT 30.0 CEP RCP TMP RBP 2x45 COOLING LINES BUSHING ND COMPONENT SPECIFICTIONS COMPONENTS BUSHING HED HETER WTTS WTTS THERMOCOUPLE BODY HETER EDP10060-R CEP10060-R RBP W TMP01080 EDP10072-R CEP10072-R RBP W TMP01100 EDP10085-R CEP10085-R RBP W TMP01120 EDP10097-R CEP10097-R RBP W TMP01140 RCP W EDP10110-R CEP10110-R RBP W TMP01160 EDP10135-R CEP10135-R RBP W TMP01180 EDP10160-R CEP10160-R RBP W TMP01200 EDP10185-R CEP10185-R RBP W TMP01220 Note 1: Maximum Operating Pressure in Bushing 138 MPa (20,000 PSI). 2: Maximum Operating Temperature of Bushing 343 C (650 F). 3: Watts shown based on 230V. TIP OPTIONS 120.0(min.) Ø12.0 Ø Ø (min.) Ø Ø 49.5 Ø 46.0 Ø 22.5 "R"-"D" 9.5 View B View 1x45 LOCTION RING (SEE PGE 11) 3.0 R0.4 (max.) Bushing Thermal Expansion " " = x x (Setpoint C - 20 C) or " " = x x (Setpoint F - 68 F) R3 5/16-18 UNC 4.0 (min.) INSULTION SHEET (OPTIONL) =+ ØGTE * B Ø Ø 1.0 (min.) -- Ø0.02 Ø 3.0 (max.) GTE DIMETER B D1 Ø Ø 1.2 Ø Ø Ø Ø 1.8 Ø Ø Ø Ø 2.4 Ø Ø Ø Ø 5.00 Ø * The B and Diameter Dimensions are correct. Ball Gages to be used for checking the 1-C and the Dimensions. Note: For Extra Stock Tips, Customer Must Modify and dd Relief, Such that verage Land Contact is mm. SPRUE GTE TIP RING GTE TIP SPRUE GTE TIP RING GTE TIP 1-C 1= D1 * Ø code for detail 90 (VERGE (tang.) 0.5x45 R (min.) spherical R -R R R R050 1/2 -R075 3/4 -D090 Ex: EDP10060-R050 POINT GTE TIP R2 R5.50 R40 chamfer D 90 - incl. SPHERICL RDIUS: R1/ (VERGE

9 Polimax Standard Hot Sprue Bushings Series Note: Dimensions in Millimeters Unless Stated Otherwise. View (View of Bushing Head Installation Hole and Head Heater Clearance Slot from Stationary Platen) 22.0 R6 Locating Ring 6548 Customer to alter locating ring to press down onto the bushing head CDP TMP RBP Ø Ø0.02 COOLING LINES BDP10055-R CDP10055-R RBP W TMP01080 BDP10067-R CDP10067-R RBP W TMP01100 BDP10080-R CDP10080-R RBP W TMP01120 BDP10092-R CDP10092-R RBP W TMP01140 BDP10105-R CDP10105-R RBP W TMP01160 BDP10130-R CDP10130-R RBP W TMP01180 BDP10155-R CDP10155-R RBP W TMP01200 BDP10180-R CDP10180-R RBP W TMP01220 Note 1: Maximum Operating Pressure in Bushing 138 MPa (20,000 PSI) 2: Maximum Operating Temperature of Bushing 288 C (550 F) 3: Watts Shown Based on 230V. TIP OPTIONS Ø 34.0 BUSHING ND COMPONENT SPECIFICTIONS SPRUE GTE TIP Ø 12.0 Ø 70.0 Ø 56.0 R - D 4.0 1x45 5/16-18 UNC View R0.4 (máx.) 4.0 (min.) 1x (min.) Ø22.5 R3 Bushing Thermal Expansion = x x (Setpoint C - 20 C) Bushing Thermal Expansion = x x (Setpoint F - 68 F) =+ 1-C 1=+ D COMPONENTS BUSHING HETER WTTS Thermocouple BODY BUSHING BODY HETER CBLE EXIT 16.5 * Ø (min.) Ø Ø 1.2 Ø Ø Ø Ø 1.8 Ø Ø Ø Ø 2.4 Ø Ø Ø Ø 5.00 Ø * The B and Diameter Dimensions are correct. Ball Gages to be used for checking the 1-C and Dimensions. Note: For Extra Stock Tips, Customer Must Modify and dd Relief, Such that verage Land Contact is mm. RING GTE TIP SPRUE GTE TIP RING GTE TIP (VERGE (VERGE 0.50 (tang.) 0.15 Ø GTE * B GTE DIMETER code for detail dimension R -R R R R050 1/2 -R075 3/4 -D090 Ex: BDP10055-R x45 R2 Ø 1.0 (min.) Ø 3.0 (max.) B CHMFER D 90 - incl SPHERICL RDIUS 40 mm POINT GTE TIP Ø R Ø0.02 D1

10 10 Polimax Standard Hot Sprue Bushings Series 500 Nozzle tips SPRUE GTE TIP PID TIP S C L TIPS T L PID φ 3.2 φ T PID PID PID PID PID RING GTE TIP TIP S φ 0 PDF PPM L φ T COMPONENTS MTERIL NEEDLE RETINER TIP T O PM10009 PPM PM10010 PPM PM10011 PPM PM10012 PPM10604 WER PDF10502 PM10013 PPM10605 RESISTNT PM10014 PPM PM10015 PPM PM10016 PPM PM10109 PPM PM10110 PPM PM10111 PPM PM10112 PPM10604 STNDRD PDF10802 PM10113 PPM10605 D-M-E PM10114 PPM PM10115 PPM PM10116 PPM L PDF PPM POINT GTE TIP POINT GTE COMPONENTS NEEDLE RETINER TIP MTERIL PVM10002 PDF10502 PPM10609 WER RESISTNT φ PVM10009 PDF10802 PPM10609 STNDRD D-M-E

11 Polimax High Performance Hot Sprue Bushings Series CVITY BLOCK VIEW Ø (5.500 inch) Ø BUSHING HETERS CBLE EXIT 27.5 R6 (View of Bushing Head Installation Hole and Head Heater Clearance Slot from Stationary Platen) CVITY BLOCK VIEW B (R1.656 inch) R42.06 NOTE: MTCH MCHINE NOZZLE TIP ORIFICE TO Ø 14.0 CEP (2) 5/16 18 UN (min.) Ø 14.0 Ø 80.0 Ø R LOCTING RING refer to page 14 INSULTION SHEET (OPTIONL) RBP View B View RBP TMP CBP COOLING LINES Ø Ø 0.02 Ø (min.) 5 45 R2 R.7 MX M THRED Torque to 80Nm (59 Ft.lbs) = C 1= *Ø GTE DETIL 90 code SPHERICL for detail R -R R075 3/4 Ex: EDP14090US-R (tang.) SPHERICL RDIUS : R 3/4 TIP OPTIONS 8.0 (min.) Ø 30.5 R3 28 or 34 HEX. 12 POINT Bushing Thermal Expansion " " = (Setpoint C 20 C) " " = (Setpoint F 68 F) BUSHING ND COMPONENT SPECIFICTIONS COMPONENTS BUSHING BUSHING HETER WTTS Thermocouple BODY HED EDP14090US-R CEP14090US-R RBP W TMP01100 EDP14115US-R CEP14115US-R RBP W TMP01140 EDP14140US-R CEP14140US-R CBP14001 RBP W TMP01160 EDP14165US-R CEP14165US-R RBP W TMP01180 EDP14190US-R CEP14190US-R RBP W TMP01200 Note 1: Maximum Operating Pressure in Bushing 138 MPa (20,000 PSI) 2: Maximum Operating Temperature of Bushing 343 C (650 F) 3: Watts Shown Based on 230V. SPRUE GTE TIP D * B GTE DETIL Ø GTE HED HETER Watts RBP W 0.5x45 R2 Ø 3.0 (min.) Ø 4.5 (max.) R Ø Ø0.02 GTE DIMETER B D1 Ø Ø 3.2 Ø Ø Ø Ø Ø 8.00 Ø Ø Note: For Extra Stock Tips, Customer Must Modify and dd Relief, Such that verage Land Contact is mm. RING GTE TIP SPRUE GTE TIP RING GTE TIP (VERGE (VERGE R R * The B and Diameter Dimensions are correct. Ball Gages to be used for checking the 1-C and Dimensions

12 12 Polimax Hot Sprue Bushings Series 800 Nozzle tips SPRUE GTE TIP C 10 φ 4.5 PID L φ T TIPS TIP S T L PID PID PID PID RING GTE TIP TIP S φ 3 PDF PPM L φ T COMPONENTS NEEDLE RETINER TIP MTERIL T PM14010 PPM PM14012 PPM14604 WER PDF14502 PM14014 PPM14606 RESISTNCE PM14016 PPM PM14110 PPM PM14112 PPM14604 STNDRD PDF14802 PM14114 PPM14606 D-M-E PM14116 PPM L PDF PPM φ POINT GTE TIP POINT GTE COMPONENTS NEEDLE RETINER TIP MTERIL PVM14002 PDF14502 PPM14609 WER RESISTNT PVM14009 PDF14802 PPM14609 STNDRD D-M-E

13 Polimax Hot Sprue Bushings locating rings & 500 Series HIGH PERFORMNCE Locating rings [2.312] R /16-18 TPPED THRU (2) DRILLED ND C SUNK FOR 5/16 DI. FLT HED SCREW (2) [5.490] Ø [3.990] Ø T Ø d Hot Sprue Bushing Item Number Ø d T 200 Series PML (1.34 ) 0 (0.709 ) * 200 Series PML (1.34 ) 5.54 (0.218 ) * 500 Series PML (1.81 ) 0 (0.709 ) 500 Series PML (1.81 ) 5.54 (0.218 ) *lter flange height to suit application and/or alter counterbore depth for locating ring flange in the top clamp plate NOTE: Dimensions shown in Millimeters, Inches in parenthesis

14 14 Polimax Hot Sprue Bushings locating rings POLIMX 800 LOCTING RING N STNDRD CTLOG #PML0853 POLIMX 800 LOCTING RING N EXTENDED CTLOG #PML0851 Note: Counterbore Depth in Top Clamp Plate and/or Top of Flange in Locating Ring (can be ltered to Suit pplication) 5/16-18UNC Class 2B Thru, 2 plc's 5/16-18UNC Class 2B Thru, 2 plc's [2.312] R [2.312] R [1.045] [3.990] [1.181] [3.990] [3.543] 90.0 [1.181] [0.254] 6.46 [0.218] 5.54 [2.400] 61.0 [5.490] [0.709] 0 [2.400] 61.0 [5.490] [1.299] 3 Note 1: Locating Rings Supplied with (2) 5/16 18 x 1 1/4LG F.H.C.S 2: Dimensions in Millimeters Unless Otherwise Stated.

15 D-M-E, an essential resource to the customers it serves worldwide, offers the industry s broadest range of market-leading products, unsurpassed knowledge and expertise, a global logistics infrastructure that ensures speed and accuracy, and a support organization unrivaled for its ability to assist customers when and where they need it. complete line of hot runner systems, control systems, mold bases, MUD quick-change mold systems, mold components, moldmaking and molding equipment supplies, and technical services helps customers compete every step of the way. World Headquarters D-M-E Company Stephenson Highway Madison Heights, MI toll-free tel tel toll-free fax web info@dme.net D-M-E of Canada, Ltd Northwest Drive Mississauga, Ontario Canada L4V 1J toll-free tel tel toll-free fax dme_canada@dme.net D-M-E Europe C.V.B.. Industriepark Noord B-2800 Mechelen Belgium tel fax sales@dmeeu.com Copyright 2008 D-M-E Company ll rights reserved. Printed in U.S.. PM 07/09

Ejector, Series EBS push-in fitting pneumatic control, T-design with silencer

Ejector, Series EBS push-in fitting pneumatic control, T-design with silencer Type Ejector Ambient temperature min./max. +3 F / + F Medium temperature min./max. +3 F / + F Working pressure min./max. 44 psi / 87 psi Medium Compressed air Max. particle size 5 µm Oil content of compressed