F4E Remote Handling Activities
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1 F4E Remote Handling Activities Carlo Damiani MIIFED IBF 8 11 February OUTLINE Overview of EU contribution to ITER RH Reminder on F4E procurement strategy Updates on our activities 11 th Feb 2016 Carlo Damiani F4E RH Activities MIIFED-IBF
2 OUTLINE Overview of EU contribution to ITER RH Reminder on F4E procurement strategy Updates on our activities 11 th Feb 2016 Carlo Damiani F4E RH Activities MIIFED-IBF EU CONTRIBUTION TO ITER RH Procurement & delivery of in-kind contributions for ITER RH Blanket RH System (BRHS) Japan Divertor RH System (DRHS) Europe(PA Oct. 2012) Cask & Plug RH System Europe(PA Jun. 2015) In vessel Viewing System (IVVS) Europe(PA Dec. 2014) Neutral Beam RH System (NBRHS) Europe(PA Jun. 2013) Hot Cell RH System (HCRHS) ITER Organisation Multi purpose Deployer (MPD) TBC RH Cold Test Facility (RHCTF) ITER Organisation Supervisory Control System ITER Organisation 11 th Feb 2016 Carlo Damiani F4E RH Activities MIIFED-IBF
3 EU CONTRIBUTION TO ITER RH Divertor Remote Handling System (DRHS) Primary Functions Replacement of Divertor cassettes & auxiliary systems Main components Radial Cassette Mover (CMM) Toroidal Cassette Mover (CTM) Manipulator Arm (MAM) Remote Cutting & welding tools Highlights 6 month replacement of 54 cassettes 100 Gy/h in vessel dose rates High loads (to 11t) & mm accuracy Variety of complex in vessel operation See also supporting slide #18 11 th Feb 2016 Carlo Damiani F4E RH Activities MIIFED-IBF EU CONTRIBUTION TO ITER RH Cask & Plug Remote Handling System (CPRHS) Primary Functions Nuclear confinement & transportation between Tokamak Bldg & Hot Cell Main components Cask Envelope System (CES) Cask Transfer System (CTS) Tokamak Port Cell docking system Highlights Protection Important Component (PIC) Serves a wide range of components & RHS Payloads up to 50 tons Fleet of up to 15 units plus rescue system Size 8.5m x 3.7m x 2.6m 11 th Feb 2016 Carlo Damiani F4E RH Activities MIIFED-IBF
4 EU CONTRIBUTION TO ITER RH Neutral Beam Remote Handling System (NBRHS) Primary Functions Replacement of Neutral Beam components Main components 50 ton monorail crane Transporters & manipulators Cutting & welding tools Highlights Seismic loads on monorail crane 10 Gy/h in vessel dose rates Large diversity of components to maintain See also supporting slides #19 & #20 11 th Feb 2016 Carlo Damiani F4E RH Activities MIIFED-IBF EU CONTRIBUTION TO ITER RH In-vessel Viewing System (IVVS) Primary Functions Inspection of blanket first wall & Divertor Viewing & metrology Main components Probe & control units (x6) Deployment system Neutron shielding Highlights Observes wall erosion & damage of first wall Operates in UHV; 120 C; max 2 KGy/h γ dose; 8 Tesla; 2.3 x neutrons/cm 2 Metrology : millimetric accuracy (see slide #21) Viewing : <1mm (0.5m to 4m); <3mm (>4m distance) See also supporting slide #21 11 th Feb 2016 Carlo Damiani F4E RH Activities MIIFED-IBF
5 OUTLINE Overview of EU contribution to ITER RH Reminder on F4E procurement strategy Updates on our activities 11 th Feb 2016 Carlo Damiani F4E RH Activities MIIFED-IBF RH PROCUREMENT STRATEGY How F4E will procure the RH systems for ITER ITER RH requires a novel combination of nuclear grade technologies F4E will charge an industrial integrator from design to on site installation Low risk / cost effective strategy Framework contract in cascade up to 7 years duration Same strategy applied to all 4 procurements Specific contracts : design > manufacture > testing > on site installation Specific contracts : provide flexibility in implementation Technology development & prototyping Standardisation across 4 RH procurements 2 nd (and 3 rd ) in cascade available if required 11 th Feb 2016 Carlo Damiani F4E RH Activities MIIFED-IBF
6 OUTLINE Overview of EU contribution to ITER RH Reminder on F4E procurement strategy Updates on our activities 11 th Feb 2016 Carlo Damiani F4E RH Activities MIIFED-IBF UPDATE ON CURRENT ACTIVITIES RH Procurements are well advanced Call for Expressions of interest done for all Selection for tender phase done for all Dialogue & tender phase done for all Tender evaluation done for all Framework Contract Award & Execution DRHS, NBRHS & IVVS (on going) CPRHS (close to award) Involved industries (position in cascade if awarded) DRHS (OMF 340 lot 1) (1) Assystem UK, (2) Astrium Areva, (3) AMEC NBRHS (OMF 340 lot 3) (1) AMEC, (2) Assystem UK, (3) Nuvia Cegelec IVVS (OMF 338) (1) CNIM, (2) Tecnatom CPRHS (OMF 0577) Airbus Cegelec Nuvia, CNIM 11 th Feb 2016 Carlo Damiani F4E RH Activities MIIFED-IBF
7 UPDATE ON CURRENT ACTIVITIES Status of DRHS procurement Achievements Analysis of conceptual design & requirements Roadmap to Preliminary Design Review Current Activities Preliminary design of system to PDR Risk reduction activities : Water hydraulics, pipe tooling, manipulator selection Future Development Final & manufacturing design, development testing Key technologies Water hydraulics, pipe tooling, rad hard components Areas of potential collaboration (subcontract level) Key technologies at nuclear grade 11 th Feb 2016 Carlo Damiani F4E RH Activities MIIFED-IBF UPDATE ON CURRENT ACTIVITIES Status of NBRHS procurement Achievements Contract start up and documentation review Current Activities Analysis of requirements & verification strategy Project delivery strategy & risk analysis Future Development Preliminary design of system to PDR Final & manufacturing design, development testing Key technologies Pipe tooling, cleaning, rad hard components Areas of potential collaboration (subcontract level) Key technologies at nuclear grade 11 th Feb 2016 Carlo Damiani F4E RH Activities MIIFED-IBF
8 UPDATE ON CURRENT ACTIVITIES Status of IVVS procurement Achievements Framework contract signed Dec 2015 Current Activities Starting up of contract including Quality Plan etc. Review of existing IVVS design and R&D Systems analysis & Identification of technical developments Future Development Preliminary design of system to PDR Key technologies Viewing and metrology, vacuum compatible remote actuation, rad hard Areas of potential collaboration (subcontract level) Special HW/SW for data treatment, piezo motors 11 th Feb 2016 Carlo Damiani F4E RH Activities MIIFED-IBF CONTACT For more information and advice regarding participation on the F4E Remote Handling procurements please contact the following: Benjamin PERIER (F4E Market Intelligence Unit) th Feb 2016 Carlo Damiani F4E RH Activities MIIFED-IBF
9 Follow us on: for energy Subscribe to F4E News Visit the F4E Industry and Fusion Laboratories Portal DRHS : SUPPORTING INFORMATION (1/1) DTP2 control room MAM and tooling DTP2 Facility Divertor region mock up with CMM + cassette operations capabilities (non nuclearised) Integrated operations demonstrations Virtual Reality + Command & Control + Equipment Controllers (real HW) + Operations Management System Accurate VR (Structural Simulator Accuracy improved from 60 70mm to 5 10mm) Tests: full sequences on 2 nd cassette in and 1 st (aka central) cassette done Cassette mock up 11 th Feb 2016 Carlo Damiani F4E RH Activities MIIFED-IBF
10 NBRHS: SUPPORTING INFORMATION (1/2) Other snapshots related to NBRHS Horse shoe type welding tool Remote Handling Compatible cutting tool Double arm manipulator and pipe tooling working on HNB residual ion dumper Remote Handling Compatible alignment tool Test jig & removable bellows assembly 11 th Feb 2016 Carlo Damiani F4E RH Activities MIIFED-IBF NBRHS: SUPPORTING INFORMATION (2/2) Full scale RH tests at CCFE in October 2015 to demonstrate the functions of the pipe tooling. The tools are operated (in this case the alignment tool made of twin tools installed in the two halves of the mock up) from behind a wall with only camera based viewing info and force feedback by though the wall manipulator HNB pipe and bellows test mock up pipe alignment tool 11 th Feb 2016 Carlo Damiani F4E RH Activities MIIFED-IBF
11 IVVS : SUPPORTING INFORMATION (1/1) Richard Pitts June 2013 In Vessel Viewing System probe Example of the metrology function: The plasma facing components (PFC) material is tungsten. 20% of the PFC surface is eroded. The calculated total mass of mobilised dust must be ± 200 kg precise. The measures distribution must be in the 2 interval. The standard deviation of the measure must be less than mm. In Vessel Viewing System layout 120 pulses The IVVS resides in the primary vacuum easy deployment. B 4 C blocks decrease the neutron flux at the probe by a factor ~40. Probe concept design: Scanning based on an amplitude modulation laser radar (LADAR). Scanning probe proof of principle prototype developed by ENEA. 2D and 3D pictures from intensity and phase shifting measurements. Post processing error correction (special algorithms and software). Viewing Metrology 11 th Feb 2016 Carlo Damiani F4E RH Activities MIIFED-IBF WHAT IS F4E? The European Union organisation for the development of Fusion Energy F4E is a public organisation set up in 2007 for 35 years Headquarters: Barcelona, Spain Offices: Cadarache, France Garching, Germany Members of staff: 400 Budget: approximately 6 billion EUR for the construction of ITER 22
12 WHAT IS F4E S MISSION? Developing fusion through three projects: F4E is responsible for Europe s contribution to ITER, the world s largest energy project F4E is collaborating with Japan on a number of projects in the field of fusion known as the Broader Approach F4E will prepare a programme for the development of the next generation of Demonstration Fusion Reactors 23
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