"Current and Emerging Methods for Optimising Safety and Efficiency in Nuclear Decommissioning Sarpsborg / Norway / 2017
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1 Workshop on "Current and Emerging Methods for Optimising Safety and Efficiency in Nuclear Decommissioning Sarpsborg / Norway / 2017 Dirk Schneider Hans-Uwe Arnold Back End Germany Reactor D&D AREVA Paul-Gossen-Str. 100 D Erlangen
2 Historical background Scope of Work Radiological Characterization Waste Routes Planned Sequence Safe Working Area Safe Dismantling (Un-) expected Challenges Preliminary vs. Final Packing Plan Results & Lessons Learned SVAFO R2 Dismantling Content Dismantling of the SVAFO Research Reactors Workshop Sarpsborg Hans-Uwe Arnold - 07/02/ AREVA GmbH Back End Germany - AREVA - p.2
3 AB Atomenergi ordered the facility by Allis-Chalmers (USA) Time of operation:1960 to 2005 SVAFO R2 Dismantling Historical background Three sister facilities were built; whereof two facilities are still in operation: Safari (RSA) and Petten (NL) R2 and R2-0 reactors are in a three-part pond (150m³) R2: R2-0: 30MW, upgrade in 1969: 50MW 1MW Purpose: neutron experiments, material behavior Test of fuel elements under BWR/PWR conditions Isotope production for medical / industrial applications BNCT radiotherapy 2010 Nuclear license transferred from Studsvik to SVAFO 2012 SVAFO R2 dismantling project started 2014 Decommissioning plan etc. approved by SSM 2014 Contract for dismantling and packing of the reactors (June) 2015 Completion. 3 pools were cleared from reactors R2-0, R2 and surroundings Dismantling of the SVAFO Research Reactors Workshop Sarpsborg Hans-Uwe Arnold - 07/02/ AREVA GmbH Back End Germany - AREVA - p.3
4 Phase 1 Dismantling / cutting of R2-0 Removal of all R2 support equipment Dismantling / cutting of R2 Emptying of pools Packaging, transport, documentation SVAFO R2 Dismantling Scope of work Project features Experienced Swedish Partners Reliable technical solutions Combined FAT & Training with customer Combining AREVA s expertise in D&D with the knowledge of the former operators and with experienced Swedish on-site team securing effective performance Dismantling of the SVAFO Research Reactors Workshop Sarpsborg Hans-Uwe Arnold - 07/02/ AREVA GmbH Back End Germany - AREVA - p.4
5 Radiological Characterization up to 100Sv/h expected Dismantling of the SVAFO Research Reactors Workshop Sarpsborg Hans-Uwe Arnold - 07/02/ AREVA GmbH Back End Germany - AREVA - p.5
6 Waste Routes Waste Route 1 DR: > 2 Sv/h Waste Route 2 DR: 2 Sv/h 2 msv/h Waste Route 3 DR: < 2 msv/h Baskets for WR 1 Size: Ø 160mm x 760mm Weight: max. 25kg load Loading of baskets under water 7 baskets, 87kg Cassettes for WR 2 Size: 810mm x 810mm x 800mm Weight: max kg Loading of baskets under water 24 cassettes, 8.753kg Handling according to WR 3 Max. size: 2.5m x 1.0m x 1.0m Lifting, rinsing and packing in plastics 3.561kg Dismantling of the SVAFO Research Reactors Workshop Sarpsborg Hans-Uwe Arnold - 07/02/ AREVA GmbH Back End Germany - AREVA - p.6
7 Example for optimized Packaging Waste Route 1 DR: > 2 Sv/h Waste Route 2 DR: 2 Sv/h 2 msv/h Waste Route 3 DR: < 2 msv/h Handling according to WR 3 Max. size: 2.5m x 1.0m x 1.0m Lifting, rinsing and packing in plastics 1 TN MW cask AREVA TN «All in One Solution» 6 CBF-KB pack units AREVA TEMIS 3.561kg Dismantling of the SVAFO Research Reactors Workshop Sarpsborg Hans-Uwe Arnold - 07/02/ AREVA GmbH Back End Germany - AREVA - p.7
8 Planned Sequence Create a safe working arrangement Wall protection Bottom protection Working table Dismantling of R2-0 Dismantling of R2 R2-0 R2 Dismantling of the SVAFO Research Reactors Workshop Sarpsborg Hans-Uwe Arnold - 07/02/ AREVA GmbH Back End Germany - AREVA - p.8
9 Planned Sequence Dismantling of R2 Dismantling of the SVAFO Research Reactors Workshop Sarpsborg Hans-Uwe Arnold - 07/02/ AREVA GmbH Back End Germany - AREVA - p.10
10 Planned Sequence Dismantling of R2 Dismantling of the SVAFO Research Reactors Workshop Sarpsborg Hans-Uwe Arnold - 07/02/ AREVA GmbH Back End Germany - AREVA - p.22
11 Planned Sequence Dismantling of R2 D2O tank Dismantling of the SVAFO Research Reactors Workshop Sarpsborg Hans-Uwe Arnold - 07/02/ AREVA GmbH Back End Germany - AREVA - p.23
12 Planned Sequence Dismantling of R2 Transition area Dismantling of the SVAFO Research Reactors Workshop Sarpsborg Hans-Uwe Arnold - 07/02/ AREVA GmbH Back End Germany - AREVA - p.24
13 Planned Sequence Dismantling of R2 Dismantling of the SVAFO Research Reactors Workshop Sarpsborg Hans-Uwe Arnold - 07/02/ AREVA GmbH Back End Germany - AREVA - p.25
14 Dismantling of R2 SVAFO R2 Dismantling Planned Sequence Core box Lower vessel Dismantling of the SVAFO Research Reactors Workshop Sarpsborg Hans-Uwe Arnold - 07/02/ AREVA GmbH Back End Germany - AREVA - p.28
15 Planned Sequence Dismantling of R2 Lower vessel Dismantling of the SVAFO Research Reactors Workshop Sarpsborg Hans-Uwe Arnold - 07/02/ AREVA GmbH Back End Germany - AREVA - p.30
16 Safe Working Area Dismantling of the SVAFO Research Reactors Workshop Sarpsborg Hans-Uwe Arnold - 07/02/ AREVA GmbH Back End Germany - AREVA - p.31
17 Safe Working Area Removal of R2 reactor connections to the bioshield, close wall penetrations, unbolt flange connections in Pool 1 Dismantling of the SVAFO Research Reactors Workshop Sarpsborg Hans-Uwe Arnold - 07/02/ AREVA GmbH Back End Germany - AREVA - p.32
18 Safe Working Area Protection of pool bottom & walls avoids leakages Dismantling of the SVAFO Research Reactors Workshop Sarpsborg Hans-Uwe Arnold - 07/02/ AREVA GmbH Back End Germany - AREVA - p.33
19 Safe working distance = table inside platform SVAFO R2 Dismantling Safe Working Area Dismantling of the SVAFO Research Reactors Workshop Sarpsborg Hans-Uwe Arnold - 07/02/ AREVA GmbH Back End Germany - AREVA - p.34
20 Safe Working Area Platform and working table in Pool 2 Handling rods Rack for safe storage Dismantling of the SVAFO Research Reactors Workshop Sarpsborg Hans-Uwe Arnold - 07/02/ AREVA GmbH Back End Germany - AREVA - p.35
21 Safe Dismantling Cutting of R2-0 in Pool 2 Dismantling of the SVAFO Research Reactors Workshop Sarpsborg Hans-Uwe Arnold - 07/02/ AREVA GmbH Back End Germany - AREVA - p.39
22 Safe Dismantling Dismounting work in Pool 1 Dismantling of the SVAFO Research Reactors Workshop Sarpsborg Hans-Uwe Arnold - 07/02/ AREVA GmbH Back End Germany - AREVA - p.40
23 Safe Dismantling Cutting of Upper Vessel Dismantling of the SVAFO Research Reactors Workshop Sarpsborg Hans-Uwe Arnold - 07/02/ AREVA GmbH Back End Germany - AREVA - p.42
24 Challenges Dismounting work in Pool 1 confined working conditions, 73mm free space Sensitive handling essential (Al liner) Dismantling of the SVAFO Research Reactors Workshop Sarpsborg Hans-Uwe Arnold - 07/02/ AREVA GmbH Back End Germany - AREVA - p.44
25 Challenges Safety Measure Self-construction of a pneumatic balancer for sensitive lifting tasks Recognizes stuck or jammed load: no damages Compensates the weight of the component: gives feeling while handling Dismantling of the SVAFO Research Reactors Workshop Sarpsborg Hans-Uwe Arnold - 07/02/ AREVA GmbH Back End Germany - AREVA - p.46
26 Challenges Pendular hacksaw combined with shear Application of Plan B solution Removal of stainless restraint structure Components with mechanical stress Dismantling of the SVAFO Research Reactors Workshop Sarpsborg Hans-Uwe Arnold - 07/02/ AREVA GmbH Back End Germany - AREVA - p.47
27 Challenges Pendular hacksaw combined with vacuum gripper plate Planned Plan B solution Removal of H1 channel Confined working conditions Dismantling of the SVAFO Research Reactors Workshop Sarpsborg Hans-Uwe Arnold - 07/02/ AREVA GmbH Back End Germany - AREVA - p.48
28 Intervention tool Planned Plan C solution Contact Arc Metal Cutting (CAMC) Confined accessibility:90mm from bottom, 70mm from wall liner Only solution: cut through lamella with graphite electrode SVAFO R2 Dismantling Challenges 15mm x 120mm 70mm 90mm Dismantling of the SVAFO Research Reactors Workshop Sarpsborg Hans-Uwe Arnold - 07/02/ AREVA GmbH Back End Germany - AREVA - p.49
29 Inspection of as-build situation Rod handled camera (12m long) Cardanic wrench socket prolongation joined TV controlled SVAFO R2 Dismantling Challenges Dismantling of the SVAFO Research Reactors Workshop Sarpsborg Hans-Uwe Arnold - 07/02/ AREVA GmbH Back End Germany - AREVA - p.50
![collective dose [man-msv] R2-0 & R2 masses Aluminium 5.400kg Stainless steel 6.000kg Peripheral equipment 1.000kg total 12.](/docs-images/93/112221139/images/30-1.jpg "400kg SVAFO R2 Dismantling Results No accidents Personnel dose below estimation Huge amount of small pieces Container with bigger volume reactor pieces 25 24,5 R2-0 88 20 R2 257 total 345 15 WR WR")
30 collective dose [man-msv] R2-0 & R2 masses Aluminium 5.400kg Stainless steel 6.000kg Peripheral equipment 1.000kg total kg SVAFO R2 Dismantling Results No accidents Personnel dose below estimation Huge amount of small pieces Container with bigger volume reactor pieces 25 24,5 R R2 257 total WR WR delta WR1 WR2 270kg WR2 WR3 808kg WR2 WR1 47kg 0 estimated all AREVA & Sub total 1.125kg Dismantling of the SVAFO Research Reactors Workshop Sarpsborg Hans-Uwe Arnold - 07/02/ AREVA GmbH Back End Germany - AREVA - p.51
31 Results Originally planned layout (10pc.) Realized layout (28pc.) Lower vessel No detailed Preliminary Packing Plan necessary, one final only! Dismantling of the SVAFO Research Reactors Workshop Sarpsborg Hans-Uwe Arnold - 07/02/ AREVA GmbH Back End Germany - AREVA - p.52
32 Results Lower vessel Research channels No detailed Preliminary Packing Plan necessary, one final only! Dismantling of the SVAFO Research Reactors Workshop Sarpsborg Hans-Uwe Arnold - 07/02/ AREVA GmbH Back End Germany - AREVA - p.53
33 Lessons Learned Build a Decommissioning Team Prepare a thorough Radiological Characterization Replace the legacy operation systems with new, flexible Decommissioning Support Systems Close communication to the Back Office Use the wide AREVA experiences from D&D of PWR and BWR, which are also valid for RTR. Use AREVA services all along the D&D project avoiding interferences in the chain: scenario definition - characterization - sampling - cutting - sorting - conditioning - cask supply - logistic Dismantling of the SVAFO Research Reactors Workshop Sarpsborg Hans-Uwe Arnold - 07/02/ AREVA GmbH Back End Germany - AREVA - p.54
34 More information: Hans-Uwe Arnold Phone: Mobile: Mail: AREVA GmbH Back End Germany Reactor D&D AREVA Paul-Gossen-Str. 100 D Erlangen Editor and Copyright [2016]: AREVA GmbH Paul-Gossen-Straße Erlangen, Germany. It is prohibited to reproduce the present publication in its entirety or partially in whatever form without prior written consent. Legal action may be taken against any infringer and/or any person breaching the aforementioned prohibitions. Subject to change without notice, errors excepted. Illustrations may differ from the original. The statements and information in this brochure are for advertising purposes only and do not constitute an offer of contract. They shall neither be construed as a guarantee of quality or durability, nor as warranties of merchantability or fitness for a particular purpose. These statements, even if they are future-orientated, are based on information that was available to us at the date of publication. Only the terms of individual contracts shall be authoritative for type, scope and characteristics of our products and services. Dismantling of the SVAFO Research Reactors Workshop Sarpsborg Hans-Uwe Arnold - 07/02/ AREVA GmbH Back End Germany - AREVA - p.56
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