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1 Presentation Ø Prof. Dr. André Luís Helleno Ø Professor and Coordinator of PostGraduate Program in Production Engineering at Methodist University of Piracicaba, São Paulo (UNIMEP); Ø Coordinator of MBA in Process and Productivity Engineering Lean Manufacturing; Ø Academic formation was always in Production Engineering at UNIMEP - Graduation (2001), Master Degree (2004) and Doctor Degree (2008); Ø Doctor Internship at Technical University of Darmstadt (Germany ); Ø Post-doctoral project (4 months) at Technical University of Berlin - (Fraunhofer IPK) (Germany -2011); Ø The Researches have been concentrated in 2 Areas Ø New Manufacturing Technologies: Computer Aided Manufacturing; Machining process; Additive Manufacturing; Industry 4.0; Ø Sustainable Manufacturing Systems: Lean and Green Manufacturing; Sustainability Indicators Academic Information (Lattes)
2 Main Findings and Current Projects Ø Main Findings Ø Integrating Sustainability Indicators and Lean Manufacturing to Assess Manufacturing Process: application case studies in Brazilian industry Published in Journal of Cleaner Production - Volume 153, 1 June 2017, Pages ; Ø Life Cycle Assessment of Medium Density Particleboard: A case study in the Brazilian furniture industry (Submission in process); Ø Lean and Green Synergies through Lean, Life Cycle Assessment and Cleaner Production: A multiple case study (Submission in process); Ø Current Projects Ø Proposal of a method for developing a sustainable manufacturing system through the integration of lean manufacturing practices, life cycle assessment and cleaner production; Ø Proposal of Sustainability Indicators to assess machining operations based on Circular Economy; Ø Proposal of a Method for Evaluation and Simulation of Sustainable Manufacturing Processes
3 USE CASE - Integrating Sustainability Indicators and Lean Manufacturing to Assess Manufacturing Process: application case studies in Brazilian industry Ø Objective: Propose a conceptual method to integrate a new group of sustainability indicators into the VSM Tool to assess manufacturing processes Ø Research Methods
4 USE CASE - Integrating Sustainability Indicators and Lean Manufacturing to Assess Manufacturing Process: application case studies in Brazilian industry Lean Manufacturing - KPI Economic KPI Electric Absenteeism Operation Power Cost Consumption (OCo) Effective Water Turnover Consumption Cost (ECo) Accident Rate Harmful Stock Gases Cost (SCo) Release Noise Level Target Cost Process - Takt Cost National Waste Production Segregation Rate Cost Cycle Efficiency Waste with Salary Traceable Level Treatment Level of Economic Sustainability Benefits/Commission/Profit Green Production Rate Environmental Level of Social Management Sustainability System Level of Environmental Sustainability Social KPI Environmental KPI Lean Manufacturing - KPI
5 USE CASE - Integrating Sustainability Indicators and Lean Manufacturing to Assess Manufacturing Process: application case studies in Brazilian industry Ø Conclusion Ø The conceptual method brings a new group of sustainability indicators, which together the traditional indicators of VSM (Lean KPIs), seek to assess manufacturing processes; Ø The identification of the bottleneck operation from the sustainability dimension contributed to a new approach to identify opportunities for sustainability in manufacturing process improvements; Ø Future Research's Ø The development of benchmarks for the sustainability indicators; Ø The improvement of sustainability indicators in the direction of: Ø Assessment of the workplace motivation and development of people and community in which the company operates (social KPIs) Ø assessment of the product life cycle and characteristics of supply chain (Environmental KPIs); Ø The conceptual method brought an assessment of the sustainability of the manufacturing process based on reference values set by the company itself and thus does not allow comparisons between manufacturing processes;
6 Main Objectives in the Workshop Ø Main Objectives Ø Exchange of experiences in sustainability researches applied in manufacturing systems; Ø Improvement of knowledge in sustainability indicators; Ø Development of new research projects; Ø Development of possibilities for the exchange of researchers (Professors and students (Post Doctoral, Doctorate and Masters);
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