Convenience, sustainability, operational efficiency and digitalization: new developments in Sealed Air
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1 acketingpa
2 May 31th, 2017 Convenience, sustainability, operational efficiency and digitalization: new developments in Sealed Air Manuel de las Peñas Sealed Air acketingpa
3 2 Sealed Air: A Global Network Supported by Local Experience acketingpa
4 3 3 trends that are shaping the future of food packaging acketingpa Industry 4.0 Zero waste Convenience
5 4 3 trends that are shaping the future of food packaging acketingpa Industry 4.0 Zero waste Convenience
6 5 Industry 4.0 in food processing Industry 4.0 is changing how the food industry tackles problems like food safety, waste and speed of their operations acketingpa
7 Industry 4.0 in food processing greater flexibility, agility and efficiency to the productive processes, in order to meet demands of: Lower prices 6 Higher product quality acketingpa Improved sustainability
8 7 Industry 4.0 Knowledge based services. CogniPRO TM Systems Services designed for packaging equipment COGNIPRO CORE SERVICES COGNIPRO INTEGRATION SERVICES COGNIPRO LINK Supply chain value added services to improve processors operation in 3 pillars OPERATIONAL EFFICIENCY AND YIELD SHELF LIFE CogniPRO Cryovac Focus TM acketingpa FOOD SAFETY
9 8 CAMARA CAPTURES IMAGES AND SENDS TO COMPUTER CogniPRO TM Cryovac Focus A Yield Improvement System COMPUTER CONVERTS IMAGES TO DATA STATISTICAL ANALYSYS IDENTIFIES IN/PUT SPEC SIGNALS PERFORMANCE IMMEDIATLY TO EMPLOYEES FOR REAL TIME FEEDBACK GENERATES MANAGEMENT REPORTS FOR CONTINUOUS IMPROVEMENT & YIELD MAXIMIZATION acketingpa
10 9 CogniPRO Cryovac Focus A Yield Improvement System You can t improve what you can t measure Value captured in manual & automated processing 1. Eliminate manual audits reassign auditor to higher-valued role 2. Improved data consistency eliminate variation from multiple auditors 3. Optimize automated equipment for improved yields (in automated deboning) 4. Training tool Can measure improvement and put a value on training acketingpa 5. Testing tool Can compare techniques of deboning (equipment settings for deboning in automated systems)
11 10 Zero waste 70% of Spaniards claim that they throw away food because they forget the products in the refrigerator, in the pantry or in the freezer so that they expire, are damaged or are not completely reliable for the consumer Source: AECOC Hábitos de aprovechamiento de los alimentos 2017 Companies are recognizing the benefits of lightweight, sustainable food packaging which results in: fewer manufacturing costs acketingpa reduced waste going to a landfill. less environmental impact from transportation
12 11 Zero waste Cryovac Darfresh on Tray acketingpa
13 12 Zero waste Cryovac Darfresh on Tray acketingpa
14 13 Zero waste New Cryovac Darfresh top webs These new generation of material are aligned with the 3 Guiding Principles of Sealed Air for Creating Customer Value: COST COMPETITIVENESS Move to mono PP/PET Downgauged trays Zero scrap of Darfresh on Tray: Vs. tray skin: higher m/c speed Vs. MAP: no pad, no gas, lower waste SUSTAINABILITY Food Waste reduction Fresher for longer Zero scrap Mono PP/PET trays Thin Top webs PERFORMANCE Brand building/pack look Merchandizing/ Display/ Communication Leak proof / Safe seal Ultra high barrier EZO High Forming/Abuse Top acketingpa
15 14 Zero waste New Cryovac Darfresh top webs NEW BEST IN CLASS TOP SKIN OFFER FOR MULTI SEALANT Excellent seal Outstanding transparency before and after the opening acketingpa
16 15 Zero waste New Cryovac Darfresh top webs TOP WEBS FOR: Mono PP trays TOP WEBS FOR: Mono PET trays Low seal top web For PP/PE PET/PE trays acketingpa
17 Zero waste Cryovac Optidure Bags Thermoforming or PA/PE pouches VS Cryovac Optidure TM Pet bags No excess plastic Attractive glossy appeal acketingpa
18 Perforation leaker reduced by 3% Zero waste Cryovac Optidure Bags It is estimated that a 1% reduction in leak rates could eliminate $140 million in food waste globally vs Market standard Reduce global warming potential and cumulative energy demand by 30% vs standard vacuum bags 25% less of plastic material vs. standard bag (Pet based) Transparency and shrink Excellent sealing properties without bags sticking when overlapped acketingpa
19 Zero waste Cryovac Optidure Bags acketingpa Make sure your products stand out with an attractive glossy finish after shrinking process
20 19 Convenience more than 40% % of the US population purchases prepared meals from grocery stores. Source: Forbes: Why 'Grocerants' Are The Future Of Food Shopping The rise of the 'grocerant': How millennials impact supermarket growth Since 2008, in-store dining and prepared foods have grown nearly 30 % in groceries accounting for 2.4 billion foodservice visits and $10 billion in consumer spending in acketingpa Source: AECOC Hábitos de aprovechamiento de los alimentos 2017
21 20 Convenience Cryovac convenience range Functional packaging allow us to develop new categories, with traditional fresh food products, that meet new consumer habits Easy opening (EZO) Peelable Reclosable Pasteurizable Microwaveable Ovenable (from the freezer to the oven) acketingpa Superb optics & pack appearance (AF & transparency)
22 Convenience Cryovac EOR311 reclosable Stronger and stable reclose-ability with no decay during 6-7 reclosing operations Prevents dehydration No glue odor acketingpa
23 22 Convenience Cryovac Sealappeal OSF Suitable for THS & FFS applications Cpet or Alu trays Printable Peelable in one piece Pasteurizable, MWable, Ovenable Antifog version Low sealing temperature version acketingpa
24 Convenience Cryovac Oven Ease For THF applications Cooking or regeneration -25ºC up to 220ºC Constant quality Reduce cooking time acketingpa SOCIAL BENEFITS PackTheFuture Award 2017
25 24 Convenience Cryovac Simple Steps Skin system for ready meals Pasteurizable, MWable, HPP Easy opening (EZO feature) Vertical display Freshness for longer Consumer health expectations continue to rise Self venting acketingpa
26 Convenience Cryovac Simple Steps acketingpa
27 Convenience Cryovac Sealappeal PSF For THS & THF applications Pet based For Apet trays Peelable in 1 piece (no sharding) Optics (AF & transparency) Low sealing temperature (tray thickness reduction, less energy) Hermeticity acketingpa F&V, fresh proteins ECODESIGN PackTheFuture Award 2017
28 Convenience Cryovac Sealappeal PSF Peel in 1 piece! acketingpa
29 Convenience: Clarity 38% of consumers said they would be motivated to choose one food product over another if the packaging allowed them to view the contents Source: Marilyn Odesser-Torpey, Clearly Delicious To today s consumers, transparency equals trust Clarity acketingpa
30 Convenience Cryovac Sealappeal PSF acketingpa
31 Convenience Cryovac LID39ZAP For THS ready meals applications PP sealant Shrinkable Perfect peelability Optics (AF & transparency) Pasteurizable & MWable Thinner than ever acketingpa
32 to sum up Our new developments are aligned with the new trends shaping the future of packaging, allowing for food processors to meet their goals and consumers satisfy their demands. acketingpa
33 Parque Tecnológico de Valencia c/ Benjamin Franklin, Paterna Tel Muchas gracias por su atención Parque Tecnológico de Valencia c/ Gustave Eiffel, Paterna info@aimplas.es Tel acketingpa
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