COMPETENCE IN PRECISION AND QUALITY STEP DRILLS

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COMPETENCE IN PRECISION AND QUALITY STEP DRILLS

Product information The flutes of new RUKO high performance step drills are CBN ground from the solid hardened form. Because CBN (cubical boron nitride) is a much harder abrasive than even silicium carbide or corundum, a better and sharper cutting edge is achieved - without burrs. And, with higher dimensional precision the drills will last considerably longer while maintaining the precise process tolerances. 1. CBN ground spiral flutes enable very sharp and burr-free cutting edges compared to the ordinary milled flutes. long, non-breaking chips will be removed easily. edges and reduces built-up edges and cold weld marks. Due to these special features, cutting performance and tool life are extended significantly. 2. Each step has a radially adjusted relief produced by CBN grinding that relates directly to the diameter of the step. This means the cutting edge is always the highest point of the diameter. 3. Each step is axially CBN relief ground. This means the cutting edge is always the highest point of the axial cutting axis. 4. The cutting edge of each step has relief angle. This means the cutting edge is also the highest point in advance direction. 5. The CBN ground bit ensures centering and spot-drilling even in thin-walled material. 1. CBN ground spiral flute 2. Radially adjusted relief produced by CBN grinding Product application 1. The ideal tool for sheet metal working in the following sectors of industries: electrical (size 4 + size 9), sanitary engineering and heating technics (size 6 + size 7) or automotive, mechanical engineering, aviation (size 0/5, size 0/9, size 1, size 2, size 3, size 5) and switching systems (size 0/9k, size 1k, size 2k) up to 2 sheet thickness. 2. This tough tool is suitable for all standard industrial materials: nonferrous metal, special steel, thermoplastics and duroplastics as well as sheet metals up to 4 thickness. 3. This durable and versatile tool will center, spot-drill, bore and debur - all in one smooth, high performance working cycle. 4. By using RUKO cutting spray or RUKO cutting paste tool life will be considerably prolonged. 3. Axially relief produced by CBN grinding 4. CBN ground relief angle 5. CBN ground bit DIN 1412 C - 56 -

Step drills HSS, CBN ground, spiral fluted Point cut: work s specification DIN 1412 C Point- / Step angle: 118 / 90 Surface: bright in plastic tubes of 1 Step drills HSS Co 5, CBN ground, spiral fluted Point cut: work s specification with split point DIN 1412 C Point- / Step angle: 118 / 90 Surface: bright in plastic tubes of 1 0/5 4,0-12,00 65 5 6 101 050-5 0/9 4,0-12,00 65 9 6 101 050-9 1 4,0-20,00 75 9 8 101 051 2 4,0-30,00 100 14 10 101 052 3 6,0-38,00 100 12 10 101 053 4 6,0-26,75 75 8 10 101 055 5 4,0-39,00 107 13 10 101 056 6 6,0-32,00 75 8 10 101 057 7 5,0-28,00 69 7 10 101 058 8 6,0-30,50 80 9 10 101 098 9 6,0-37,00 100 12 10 101 060 10 4,8-10,65 54 5 6 101 094 11 6,0-25,00 65 7 10 101 095 12 6,0-32,00 76 9 10 101 096 13* 6,0-40,00 105 16 13 101 097 4,0 6,0 8,0 10,0 12,0 No. 0/5 No. 0/9 4,0 6,0 8,0 10,0 12,0 14,0 16,0 18,0 20,0 No. 1 No. 2 6,0 9,0 13,0 16,0 19,0 21,0 23,0 26,0 29,0 32,0 35,0 38,0 No. 3 No. 4 4,0 5,0 6,0 7,0 8,0 9,0 10,0 11,0 12,0 4,0 6,0 8,0 10,0 12,0 14,0 16,0 18,0 20,0 22,0 24,0 26,0 28,0 30,0 PG 6,0 9,0 11,4 7 14,0 9 17,25 11 19,0 13,5 21,25 16 26,75 21 Step drills HSS-TiN, CBN ground, spiral fluted Point cut: work s specification DIN 1412 C Point- / Step angle: 118 / 90 Surface: titanium-nitride coated in plastic tubes of 1 0/9 4,0-12,00 65 9 6 101 050-9 E 1 4,0-20,00 75 9 8 101 051 E 2 4,0-30,00 100 14 10 101 052 E 9 6,0-37,00 100 12 10 101 060 E 4,0 6,0 9,0 12,0 15,0 18,0 21,0 24,0 27,0 30,0 33,0 36,0 39,0 No. 5 No. 6 4,0 6,0 8,0 10,0 12,0 14,0 16,0 18,0 20,0 R 6,0 9,0 11,2 1/8 14,5 1/4 18,2 3/8 22,3 1/2 27,9 3/4 32,0 4,0 6,0 8,0 10,0 12,0 14,0 16,0 18,0 20,0 22,0 24,0 26,0 28,0 30,0 0/9 4,0-12,00 65 9 6 101 050-9 T 1 4,0-20,00 75 9 8 101 051 T 2 4,0-30,00 100 14 10 101 052 T 9 6,0-37,00 100 12 10 101 060 T * straight fluted No. 1 No. 2-57 -

Step drills HSS, CBN ground, spiral fluted DIN 1412 C Point angel: 118 Ø-Tolerance: work s specification Right-hand cutting in plastic tubes of 1 Step height 2. Ideal to produce switchboards. 0/9k 4,0-12,00 48 9 6 101 061 1k 4,0-20,00 58 9 8 101 062 2k 4,0-30,00 72 14 10 101 063 No. 1k 4,0 6,0 8,0 10,0 12,0 14,0 16,0 18,0 20,0 No. 0/9k 4,0 5,0 6,0 7,0 8,0 9,0 10,0 11,0 12,0 4,0 6,0 8,0 10,0 12,0 14,0 16,0 18,0 20,0 22,0 24,0 26,0 28,0 30,0 Step drills HSS, CBN ground, spiral fluted for metric cable connections, through holes after DIN/EN 50262 DIN 1412 C Point angel: 118 Ø-Tolerance: work s specification Right-hand cutting in plastic tubes of 1 Step height 4. 15 6,5-32,5 79 9 10 101 092 17 6,5-40,5 96 11 10 101 090 No. 15 6,5 8,5 10,5 12,5 16,5 20,5 25,5 29,0 32,5 No. 2k 6,5 8,5 10,5 12,5 16,5 20,5 25,5 29,0 32,5 36,5 40,5 Step drills HSS, CBN ground, spiral fluted for metric cable connections, core holes after DIN/EN 60423 with split point DIN 1412 C Step angel: 90 Ø-Tolerance: work s specification Right-hand cutting in plastic tubes of 1 Step height 4. No. 14 5,3 7,0 9,0 10,5 14,5 18,5 23,5 27,0 30,5 No. 17 5,3 7,0 9,0 10,5 14,5 18,5 23,5 27,0 30,5 34,5 38,5 14 5,3-30,5 79 9 10 101 093 16 5,3-38,5 96 11 10 101 091 No. 16-58 -

Table of application for step drills HSS, HSS Co 5, HSS-TiN, CBN ground Size Description No. 0/5 for metric hole diameters Ø 4,0 Ø 6,0 Ø 8,0 Ø 10,0 Ø 12,0 No. 0/9 for metric hole diameters Ø 4,0 Ø 5,0 Ø 6,0 Ø 7,0 Ø 8,0 Ø 9,0 Ø 10,0 Ø 11,0 Ø 12,0 No. 1 for metric hole diameters Ø 4,0 Ø 6,0 Ø 8,0 Ø 10,0 Ø 12,0 Ø 14,0 Ø 16,0 Ø 18,0 Ø 20,0 No. 2 for metric hole diameters Ø 4,0 Ø 6,0 Ø 8,0 Ø 10,0 Ø 12,0 Ø 14,0 Ø 16,0 Ø 18,0 Ø 20,0 Ø 22,0 Ø 24,0 Ø 26,0 Ø 28,0 Ø 30,0 No. 3 for metric hole diameters Ø 6,0 Ø 9,0 Ø 13,0 Ø 16,0 Ø 19,0 Ø 21,0 Ø 23,0 Ø 26,0 Ø 29,0 Ø 32,0 Ø 35,0 Ø 38,0 No. 4 for steel conduit threads (core holes) PG 7 PG 9 PG 11 PG 13,5 PG 16 PG 21 Ø 11,4 Ø 14,0 Ø 17,25 Ø 19,0 Ø 21,25 Ø 26,75 No. 5 for metric hole diameters Ø 4,0 Ø 6,0 Ø 9,0 Ø 12,0 Ø 15,0 Ø 18,0 Ø 21,0 Ø 24,0 Ø 27,0 Ø 30,0 Ø 33,0 Ø 36,0 Ø 39,0 No. 6 for pipe threads (external Ø, through holes) R 1/8" R 1/4" R 3/8" R R 3/4" Ø 11,2 Ø 14,5 Ø 18,2 Ø 22,3 Ø 27,9 No. 7 for pipe threads (core holes) G 1/8" G 1/4" G 3/8" G G 3/4" Ø 8,8 Ø 11,8 Ø 15,3 Ø 19 Ø 24,5 No. 8 for steel conduit threads (through holes) PG 7 PG 9 PG 11 PG 13,5 PG 16 PG 21 Ø 12,5 Ø 15,2 Ø 18,6 Ø 20,4 Ø 22,5 Ø 28,3 No. 9 for steel conduit threads (through holes) PG 7 PG 9 PG 11 PG 13,5 PG 16 PG 21 PG 29 Ø 12,5 Ø 15,2 Ø 18,6 Ø 20,4 Ø 22,5 Ø 28,3 Ø 37 No. 10 for blind rivets M3 - M4 - M5 - M6 - M8 Ø 4,8 Ø 6,4 Ø 7,2 Ø 9,6 Ø 10,65 No. 11 for metric hole diameters with high steps Ø 6,0 Ø 9,0 Ø 12,0 Ø 16,0 Ø 20,0 Ø 22,5 Ø 25,0 No. 12 for metric hole diameters with high steps Ø 6,0 Ø 9,0 Ø 12,0 Ø 16,0 Ø 20,0 Ø 22,5 Ø 25,0 Ø 28,5 Ø 32,0 No. 13 for metric hole diameters and large diameters Ø 6,0 Ø 11,0 Ø 17,0 Ø 23,0 Ø 29,0 Ø 30,0 Ø 31,0 Ø 32,0 Ø 33,0 Ø 34,0 Ø 35,0 Ø 36,0 Ø 37,0 Ø 38,0 Ø 39,0 Ø 40,0 No. 14 for metric cable connections, core holes after DIN/EN 60423 M 6 M8 M 10 M 12 M 16 M 20 M 25 Ø 5,3 Ø 7,0 Ø 9,0 Ø 10,5 Ø 14,5 Ø 18,5 Ø 23,5 M 32 Ø 30,5 No. 15 for metric cable connections, through holes after DIN/EN 50262 M 6 M 8 M 10 M 12 M 16 M 20 M 25 Ø 6,5 Ø 8,5 Ø 10,5 Ø 12,5 Ø 16,5 Ø 20,5 Ø 25,5 M 32 Ø 32,5 No. 16 for metric cable connections, core holes after DIN/EN 60423 M 6 M8 M 10 M 12 M 16 M 20 M 25 Ø 5,3 Ø 7,0 Ø 9,0 Ø 10,5 Ø 14,5 Ø 18,5 Ø 23,5 M 32 M 40 Ø 30,5 Ø 38,5 No. 17 for metric cable connections, through holes after DIN/EN 50262 M 6 M 8 M 10 M 12 M 16 M 20 M 25 Ø 6,5 Ø 8,5 Ø 10,5 Ø 12,5 Ø 16,5 Ø 20,5 Ø 25,5 M 32 M 40 Ø 32,5 Ø 40,5 No. 8 No. 10 No. 12 PG 6,0 9,0 12,5 7 15,2 9 18,6 11 20,4 13,5 22,5 16 28,3 21 30,5 4,8 6,4 7,2 9,6 10,65 6,0 9,0 12,0 16,0 20,0 22,5 25,0 28,5 32,0 No. 7 No. 9 No. 11 No. 13 5,0 G 8,8 1/8 11,8 1/4 15,3 3/8 19,0 1/2 24,5 3/4 28,0 PG 6,0 9,0 12,5 7 15,2 9 18,6 11 20,4 13,5 22,5 16 26,0 28,3 21 30,5 34,0 37,0 29 6,0 9,0 12,0 16,0 20,0 22,5 25,0 6,0 11,0 17,0 23,0 29,0 30,0 31,0 32,0 33,0 34,0 35,0 36,0 37,0 38,0 39,0 40,0-59 -

Step drills bit HSS, CBN ground, spiral fluted DIN 1412 C Shank: 6,35 x 27 in plastic tubes of 1 Shank hexagon 0/9 4,0-12,0 72 9 1/ 4" 101 050-9H 1 4,0-20,0 81 9 1/4" 101 051 H 2 4,0-30,0 105 14 1/ 4" 101 052 H Emphasised articles are new additions. No. 0/9 4,0 5,0 6,0 7,0 8,0 9,0 10,0 11,0 12,0 4,0 6,0 8,0 10,0 12,0 14,0 16,0 18,0 20,0 22,0 24,0 26,0 28,0 30,0 No. 1 4,0 6,0 8,0 10,0 12,0 14,0 16,0 18,0 20,0 No. 2 3/16" 1/4" Step drills HSS, size, CBN ground, 5/16" 3/8" 7/16" DIN 1412 C in plastic tubes of 1 The CBN ground flutes guarantee quiet running and high cutting performance. The cone makes it easier to withdraw the tool from the material. Shank Ø No. 2 1/8" 5/32" 3/16" 7/32" 1/4" 9/32" 5/16" 11/32" 3/8" 13/32" 7/16" 15/32" No. 1 1/4" 5/16" 3/8" 7/16" 9/16" 5/8" 3/4" 1 1/16" 1 3/ 16-1/ 2 3 1/ 8 6 1/ 4 101 701 2 1/ 8-1 / 2 3 1 / 8 13 1/ 4 101 702 3 1/4-3 /4 2 3 /4 9 3/8 101 703 4 3/ 16-7/ 8 3 1/ 4 12 3/ 8 101 704 5 1/ 2-1 3 1 / 4 9 3/ 8 101 705 6 7/8-1 3 /8 3 1 /4 5 3/8 101 706 7 3/ 8-1/ 2 1 7/ 8 2 1/ 4 101 707 8 7/ 8 2 19 / 32 1 3/ 8 101 708 9 7/8-1 1 /8 3 7 /64 2 3/8 101 709 3/16" 1/4" 5/16" 3/8" 7/16" 9/16" 5/8" 11/16" 3/4" 13/16" 7/8" No. 3 9/16" 5/8" 11/16" 3/4" 13/16" 7/8" 15/6" 1" No. 4 No. 5-60 -

Step drills HSS-TiN, size, CBN ground, DIN 1412 C Surface: titanium-nitride coated The CBN ground flutes guarantee quiet running and high cutting performance. The cone makes it easier to withdraw the tool from the material. 7/8" 1 1/8" 1 7/32" 1 1/4" 1 3/8" 3/8" in plastic tubes of 1 No. 6 No. 7 Shank Ø 1 3/16-1 /2 3 1 /8 6 1/4 101 701 T 2 1/ 8-1 / 2 3 1 / 8 13 1/ 4 101 702 T 3 1/ 4-3/ 4 2 3/ 4 9 3/ 8 101 703 T 4 3/ 16-7/ 8 3 1/ 4 12 3/ 8 101 704 T 5 1/2-1 3 1 /4 9 3/8 101 705 T 6 7/8-1 3 /8 3 1 /4 5 3/8 101 706 T 7 3/8-1 /2 1 7 /8 2 1/4 101 707 T 8 7/ 8 2 19 / 32 1 3/ 8 101 708 T 9 7/ 8-1 1/ 8 3 7/ 64 2 3/ 8 101 709 T 7/8" No. 8 No. 9 7/8" 1 1/8" Step drill set HSS, CBN ground, spiral fluted in steel case Description Price / set Step drills HSS spiral fluted, sizes 0/9, 1, 2 101 026 No. 101 026 E Step drill set HSS Co 5, CBN ground, spiral fluted in steel case Description Price / set Step drills HSS Co 5 spiral fluted, sizes 0/9, 1, 2 101 026 E Step drill set HSS-TiN, CBN ground, spiral fluted in steel case No. 101 026 T Description Price / set Step drills HSS-TiN spiral fluted, sizes 0/9, 1, 2 101 026 T Step drill set Combi HSS, CBN ground, spiral fluted in steel case Description Price / set No. 101 027 Step drills HSS spiral fluted, sizes 1, 2 + 1 milling drill HSS Ø 6,0 x 90 101 027-61 -

Step drills HSS, CBN ground with 3 cutting edges The deep-ground flutes of step drills with 3 cutting edges guarantee absolutely chatterfree working. The reduced load of the cutting edges allows a higher feed rate especially for soft materials like non-ferrous metals. The cone makes it easier to withdraw the tool from the material. 4,0 5,0 6,0 7,0 8,0 9,0 10,0 11,0 12,0 4,0 6,0 8,0 10,0 12,0 14,0 in plastic boxes of 1 No. 0/9 16,0 18,0 20,0 0/9 4,0-12,00 65 9 6 101 350-9 1 4,0-20,00 75 9 8 101 351 2 4,0-30,00 100 14 10 101 352 4,0 6,0 8,0 10,0 12,0 14,0 16,0 18,0 20,0 22,0 24,0 26,0 28,0 30,0 No. 1 No. 2 Step drill set HSS, CBN ground with 3 cutting edges in steel case Description Price / set Step drills HSS with 3 cutting edges, sizes 0/9, 1, 2 101 326 No. 101 326 Milling drills HSS, HSS-TiN Point cut: helical point / TiN in plastic boxes of 1 For drilling and milling contours into wood, sheet metal, plastics and other thin-walled materials. Twist drill at the front, turning into a milling cutter with chip breakers. No. 101 201 Ø Material 6,0 90 HSS 101 201 8,0 90 HSS 101 202 6,0 90 HSS-TiN 101 201 T 8,0 90 HSS-TiN 101 202 T No. 101 201 T - 62 -

Step drills HSS, CBN ground Point cut: without point The CBN ground flutes guarantee quiet running and high cutting performance. The cone makes it easier to withdraw the tool from the material. 12,0 13,0 14,0 15,0 16,0 17,0 18,0 19,0 20,0 in plastic boxes of 1 NEW No. 20 20,0 21,0 22,0 23,0 24,0 25,0 26,0 27,0 28,0 29,0 30,0 20 12,0-20,00 66 9 8 101 361 30 20,0-30,00 78 11 10 101 362 40 30,0-40,00 78 11 10 101 363 30,0 31,0 32,0 33,0 34,0 35,0 36,0 37,0 38,0 39,0 40,0 No. 30 Step drills - table of cutting speeds No. 40 Material High carbon High carbon Alloyed Cast iron Cast iron CuZn- CuZn- Al- Thermo- Durostruc. steel struc. steel steel alloy alloy alloy plastics plastics up to 700 over 700 up to 1000 up to 250 over 250 brittle tough up to 11% Si N/² N/² N/² N/² N/² Sheet thickness up to 4 up to 4 up to 4 up to 4 up to 4 up to 4 up to 4 up to 4 up to 4 up to 4 Vc = m/min 30 20 20 15 10 60 35 30 20 15 Cooling lubricant Cutting Cutting Cutting Air Air Air Air Cutting Water Air spray spray spray spray Size r.p.m. r.p.m. r.p.m. r.p.m. r.p.m. r.p.m. r.p.m. r.p.m. r.p.m. r.p.m. No. 0/5 4,0-12,0 2389-796 1592-531 1592-531 1194-398 796-265 4777-1592 2787-929 2389-796 1592-531 1194-398 No. 0/9 4,0-12,0 2389-796 1592-531 1592-531 1194-398 796-265 4777-1592 2787-929 2389-796 1592-531 1194-398 No. 1 4,0-20,0 2389-478 1592-318 1592-318 1194-239 796-159 4777-955 2787-557 2389-478 1592-318 1194-239 No. 2 4,0-30,0 2389-318 1592-212 1592-212 1194-159 796-106 4777-637 2787-372 2389-318 1592-212 1194-159 No. 3 6,0-38,0 1592-251 1062-168 1062-168 796-126 531-84 3185-503 1858-293 1592-251 1062-168 796-126 No. 4 6,0-26,8 1592-357 1062-238 1062-238 796-179 531-119 3185-714 1858-417 1592-357 1062-238 796-179 No. 5 4,0-32,0 2389-299 1592-199 1592-199 1194-149 796-100 4777-597 2787-348 2389-299 1592-199 1194-149 No. 6 6,0-32,0 1592-299 1062-199 1062-199 796-149 531-100 3185-597 1858-348 1592-299 1062-199 796-149 No. 7 5,0-28,0 1911-341 1274-227 1274-227 955-171 637-114 3822-682 2229-398 1911-341 1274-227 955-171 No. 8 6,0-30,5 1592-313 1062-209 1062-209 796-157 531-104 3185-627 1858-365 1592-313 1062-209 796-157 No. 9 6,0-37,0 1592-258 1062-172 1062-172 796-129 531-86 3185-516 1858-301 1592-258 1062-172 796-129 No. 10 4,8-10,7 1990-897 1327-598 1327-598 995-449 663-299 3981-1794 2322-1047 1990-897 1327-598 995-449 No. 11 6,0-25,0 1592-382 1062-255 1062-255 796-191 531-127 3185-764 1858-446 1592-382 1062-255 796-191 No. 12 6,0-32,0 1592-299 1062-199 1062-199 796-149 531-100 3185-597 1858-348 1592-299 1062-199 796-149 No. 13 6,0-40,0 1592-239 1062-159 1062-159 796-119 531-80 3185-478 1858-279 1592-239 1062-159 796-119 No. 14 5,3-30,5 1803-313 1202-209 1202-209 901-157 601-104 3605-627 2103-365 1803-313 1202-209 901-157 No. 15 6,5-32,5 1470-294 980-196 980-196 735-147 490-98 2940-588 1715-343 1470-294 980-196 735-147 No. 16 5,3-38,5 1803-248 1202-165 1202-165 901-124 601-83 3605-496 2103-290 1803-248 1202-165 901-124 No. 17 6,5-40,5 1470-236 980-157 980-157 735-118 490-79 2940-472 1715-275 1470-236 980-157 735-118 No. 20 12,0-20,0 796-478 531-318 531-318 398-239 265-159 1592-955 929-557 796-478 531-318 398-239 No. 30 20,0-30,0 478-318 318-212 318-212 239-159 159-106 955-637 557-372 478-318 318-212 239-159 No. 40 30,0-40,0 318-239 212-159 212-159 159-119 106-80 637-478 372-279 318-239 212-159 159-119 Size r.p.m. r.p.m. r.p.m. r.p.m. r.p.m. r.p.m. r.p.m. r.p.m. r.p.m. r.p.m. No. 1 3/16-1 /2 2006-752 1337-502 1337-502 1003-376 669-251 4012-1505 2340-878 2006-752 1337-502 1003-376 No. 2 1/ 8-1/ 2 3009-752 2006-502 2006-502 1505-376 1003-251 6018-1505 3511-878 3009-752 2006-502 1505-376 No. 3 1/ 4-3 / 4 1505-502 1003-334 1003-334 752-251 502-167 3009-1003 1755-585 1505-502 1003-334 752-251 No. 4 3/16-7 /8 2006-430 1337-287 1337-287 1003-215 669-143 4012-860 2340-502 2006-430 1337-287 1003-215 No. 5 1/ 4-1 1505-376 1003-251 1003-251 752-188 502-125 3009-752 1755-439 1505-376 1003-251 752-188 No. 6 1/ 4-1 3 / 8 1505-274 1003-182 1003-182 752-137 502-91 3009-547 1755-319 1505-274 1003-182 752-137 No. 7 5/32-1 /2 2407-752 1605-502 1605-502 1204-376 802-251 4815-1505 2809-878 2407-752 1605-502 1204-376 No. 8 5/ 32-7/ 8 2407-430 1605-287 1605-287 1204-215 802-143 4815-860 2809-502 2407-430 1605-287 1204-215 No. 9 5/ 32-1 1 / 8 2407-334 1605-223 1605-223 1204-167 802-111 4815-669 2809-390 2407-334 1605-223 1204-167 - 63 -

For your notes - 64 -