PPG Series High Precision Gearbox Datasheet Version PPG-2014-01 http://www.primopal.com
Description PrimoPal s PPG series High Precision Planetary Gearboxes are mainly used with kinds of servo motors and brushless DC motors, etc. These straight-gear gearboxes are easy to be mounting, having highest efficiency of 98%, highest admissible torque of 1800N.m and the lowest backlash of 3arcmin. The reduction ratio comes in 23 different options, ranging from 1:3 to 1:512. Besides, high precision planetary gearboxes with helical gears are also available. Applications PrimoPal s PPG series High Precision Planetary Gearboxes are mainly used with PBLE series high efficiency brushless DC (servo) motors and PAS series AC servo motors, etc. Part Number PPG PrimoPal High Precision Gearbox Gearbox Type Base Frame E: Round flange output (mm) F: Square flange output ZE: Right angle round flange output ZF: Right angle square flange output S: High rigidity, low backlash Reduction Ratio R30: 1:3 R36: 1:3.6 PrimoPal s Summary Model Gearbox Type Frame Size Rated Admissible Torque PPGE Series Round flange output 40mm, 60mm, 80mm, 120mm, 160mm 4.5N.m ~ 450N.m PPGF Series Square flange output 40mm, 60mm, 80mm, 120mm, 160mm 4.5N.m ~ 450N.m PPGZE Series Right angle round flange output 40mm, 60mm, 80mm, 120mm 4.5N.m ~ 260N.m PPGZF Series Right angle square flange output 40mm, 60mm, 80mm, 120mm 4.5N.m ~ 260N.m PPGS Series High rigidity, low backlash 70mm, 90mm, 115mm, 142mm, 190mm 30N.m ~ 1800N.m
PPGE(F) Series Round Flange Output High Precision Gearbox Square Flange Output High Precision Gearbox Technical Specifications No. of Stage 1 2 3 Gear Ratio 3 4 5 8 10 9 12 15 16 20 25 32 40 64 60 80 100 120 160 200 256 320 512 Full Load Efficiency 96% 94% 90% Lifetime 30,000 hrs Instant Stop Torque 2 Times of Rated output torque Operating Temp. -25 C ~ +90 C Safety Grade IP54 Lubrication Type Lifetime Lubrication Mounting Type Any Rated Admissible Torque (N.m) Rotor Inertia (g.cm 2 ) Backlash (arcmin) Weight (Kg) Max Radial Load/ Max Axial Load Torsional Stiffness Noise Max Speed/ Recommended Speed PPG-40 4.5 6 6 5 5 16.5 18 18 20 20 18 20 18 7.5 20 20 20 18 20 18 20 18 7.5 PPG-60 12 16 16 15 15 44 44 40 44 44 40 44 40 18 44 44 44 40 44 40 44 40 18 PPG-80 40 50 50 45 45 110 120 110 120 120 110 120 110 50 120 120 120 110 120 110 120 110 50 PPG-120 80 100 110 120 120 210 260 230 260 260 230 260 230 120 260 260 260 230 260 230 260 230 120 PPG-160 400 450 450 450 305 ---- 800 700 800 800 700 800 700 450 / / / / / / / / / PPG-40 31 22 19 17 15 30 29 23 22 19 19 17 16 16 29 19 19 29 16 16 16 16 16 PPG-60 135 93 78 65 54 131 127 77 88 75 75 64 64 64 130 75 75 130 64 64 64 64 64 PPG-80 770 520 450 390 340 740 720 710 500 440 440 390 390 390 700 500 440 700 390 390 390 390 390 PPG-120 2630 1790 1530 1320 1140 2560 2530 1750 1500 1490 1300 1300 1300 1300 2570 1500 1490 2500 1300 1300 1300 1300 1300 PPG-160 12140 7780 6070 4630 3520 / 12370 12350 7470 6650 5810 4500 4500 4500 / / / / / / / / / PPG-40 <5 <8 <10 PPG-60 <3 <5 <8 PPG-80 <3 <5 <8 PPG-120 <3 <5 <8 PPG-160 <3 <5 <8 PPG-40 0.4 0.5 0.6 PPG-60 0.9 1.1 1.3 PPG-80 2.1 2.6 3.1 PPG-120 6 8 9.5 PPG-160 18 22 / PPG-40 160N / 160N PPG-60 340N / 450N PPG-80 650N / 900N PPG-120 1500N / 2100N PPG-160 4200N / 6000N PPG-40 0.7N.m/arcmin PPG-60 1.8N.m/arcmin PPG-80 4.5N.m/arcmin PPG-120 12N.m/arcmin PPG-160 38N.m/arcmin PPG-40 55dB(A) PPG-60 58dB(A) PPG-80 60dB(A) PPG-120 65dB(A) PPG-160 70dB(A) PPG-40 10000rpm / 4500rpm PPG-60 8000rpm / 4000rpm PPG-80 6000rpm / 4000rpm PPG-120 6000rpm / 4000rpm PPG-160 6000rpm / 3000rpm
PPGE(F) Series Mechanical Dimension PPGE Series Gearbox Model PPGE40 PPGE60 PPGE80 PPGE120 PPGE160 No. of Stage 1 2 3 1 2 3 1 2 3 1 2 3 1 2 L1 Overall Length 93.5 106.5 119 113 126 138.5 143.5 161.5 179 191.7 221.5 249 285.5 335 L3 Body Length 39 52 64 46.5 59.5 72 60 78 95.5 73.7 101.5 129 104 153.5 Output L4 Output Shaft Length 26 35 40 55 87 L5 Output Length to Shaft Shoulder 24 30.5 36 50 82 L6 Key Length 16 25 28 40 70 L7 Key Length to Shaft End 2.5 2.5 4 5 5 L8 Spigot Length 2 3 3 4 5 D4 Output Shaft Diameter Ø 10h7 Ø 14h7 Ø 20h7 Ø 25h7 Ø 40h7 D5 Shaft Shoulder Diameter Ø 12 Ø 17 Ø 25 Ø 35 Ø 55 D6 Spigot Diameter Ø 26 Ø 40 Ø 60 Ø 80 Ø 130 D7 Body Diameter Ø 40 Ø 60 Ø 80 Ø 115 Ø 160 D8 Mounting Hole Distribution Circle Ø 34 Ø 52 Ø 70 Ø 100 Ø 145 B1 Key Width 3 5 6 8 12 H1 Key Height 11.2 16 22.5 28 43 G2 Mounting Screw Hole M4x6 M5x8 M6x10 M10x16 M12x20 G3 Center Screw Hole M3x9 M5x12 M6x16 M10x22 M12x25 Input L2 Input Flange Length 24.3 31.5 43.5 63 25 L9 Motor Shaft Length 25 30 40 55 79 L10 Spigot Depth 6 10 10 12 12 D1 Mounting Hole Distribution Circle Ø 46 Ø 70 Ø 90 Ø 145 Ø 200 D2 Spigot Diameter Ø 30h7 Ø 50h7 Ø 70h7 Ø 110h7 Ø 114.3 D3 Input Shaft Diameter Ø 8 Ø 14 Ø 19 Ø 24 Ø 35 G1 Mounting Screw Hole x Depth M4x10 M5x15 M6x15 M8x22 M12x25 Q3 Input Flange 40 60 80 130 175
PPGE(F) Series Mechanical Dimension (Continued) PPGF Series Gearbox Model PPGF40 PPGF60 PPGF80 PPGF120 PPGF160 No. of Stage 1 2 3 1 2 3 1 2 3 1 2 3 1 2 L1 Overall Length 138.5 138.5 138.5 113 126 138.5 143.5 161.5 179 191.7 221.5 249 138.5 138.5 L3 Body Length 46.5 59.5 72 60 78 95.5 73.7 101.5 129 Output L4 Output Shaft Length 26 35 40 55 87 L5 Output Length to Shaft Shoulder 24 30.5 36 50 82 L6 Key Length 16 25 28 40 70 L7 Key Length to Shaft End 2.5 2.5 4 5 5 L8 Spigot Length 2 3 3 4 5 L11 Output Flange Thickness 6 8 10 15 15 D4 Output Shaft Diameter Ø 10h7 Ø 14h7 Ø 20h7 Ø 25h7 Ø 40h7 D5 Shaft Shoulder Diameter Ø 12 Ø 17 Ø 25 Ø 35 Ø 55 D6 Spigot Diameter Ø 26 Ø 50 Ø 80 Ø 110 Ø 130 D7 Output Flange 45 60 90 120 175 D8 Mounting Hole Distribution Circle Ø 50 Ø 70 Ø 100 Ø 130 Ø 185 D9 Mounting Hole Ø 3.5 Ø 5.5 Ø 6.5 Ø 8.5 Ø 11 B1 Key Width 3 5 6 8 12 H1 Key Height 11.2 16 22.5 28 43 G3 Center Screw Hole M3x9 M5x12 M6x16 M10x22 M12x25 Input L2 Input Flange Length 24.3 31.5 43.5 63 25 L9 Motor Shaft Length 25 30 40 55 79 L10 Spigot Depth 6 10 10 12 12 D1 Mounting Hole Distribution Circle Ø 46 Ø 70 Ø 90 Ø 145 Ø 200 D2 Spigot Diameter Ø 30h7 Ø 50h7 Ø 70h7 Ø 110h7 Ø 114.3 D3 Input Shaft Diameter Ø 8 Ø 14 Ø 19 Ø 24 Ø 35 G1 Mounting Screw Hole M4x10 M5x15 M6x15 M8x22 M12x25 Q3 Input Flange 40 60 80 130 175
PPGZE(F) Series Right Angle Round Flange Output Right Angle Square Flange Output Technical Specifications No. of Stage 1 2 3 Gear Ratio 3 4 5 8 10 9 12 15 16 20 25 32 40 64 60 80 100 120 160 200 256 320 512 Full Load Efficiency 94% 92% 88% Lifetime 30,000 hrs Instant Stop Torque 2 Times of Rated output torque Operating Temp. -25 C ~ +90 C Safety Grade IP54 Lubrication Type Lifetime Lubrication Mounting Type Any Rated Admissible Torque (N.m) Rotor Inertia (g.cm 2 ) Backlash (arcmin) Torsional Stiffness (N.m/arcmin) Weight (Kg) Max Radial Load/ Max Axial Load Noise Max Speed/ Recommended Speed PPGZ-40 4.5 6 6 5 5 16.5 18 18 20 20 18 20 18 7.5 20 20 20 18 20 18 20 18 7.5 PPGZ-60 12 16 16 15 15 44 44 40 44 44 40 44 40 18 44 44 44 40 44 40 44 40 18 PPGZ-80 40 50 50 45 45 110 120 110 120 120 110 120 110 50 120 120 120 110 120 110 120 110 50 PPGZ-120 80 100 110 120 120 210 260 230 260 260 230 260 230 120 260 260 260 230 260 230 260 230 120 PPGZ-40 44 35 32 30 26 43 42 36 35 32 32 30 29 29 42 32 32 42 29 29 29 29 29 PPGZ-60 246 204 189 176 152 242 238 188 199 186 186 175 175 175 187 186 186 175 175 175 175 175 175 PPGZ-80 1189 939 869 809 730 1159 1139 1129 919 859 859 809 809 809 929 919 859 1119 809 809 809 809 809 PPGZ-120 5750 3910 3350 2890 2540 5730 5600 5530 3830 3280 360 2840 2840 2840 5620 3280 3260 5470 2840 2840 2840 2840 2840 PPGZ-40 <40 <45 <50 PPGZ-60 <30 <35 <40 PPGZ-80 <25 <30 <35 PPGZ-120 <15 <20 <25 PPGZ-40 0.7 1.1 1.0 PPGZ-60 1.5 2.5 2.5 PPGZ-80 4.5 6.5 6.3 PPGZ-120 10 13 12 PPGZ-40 0.51 0.61 0.71 PPGZ-60 1.7 1.9 2.1 PPGZ-80 4.4 5.0 5.5 PPGZ-120 12.0 14.0 16.0 PPGZ-40 160N / 160N PPGZ-60 340N / 450N PPGZ-80 650N / 900N PPGZ-120 1500N / 2100N PPGZ-40 65dB(A) PPGZ-60 65dB(A) PPGZ-80 68dB(A) PPGZ-120 70dB(A) PPGZ-40 18000rpm / 4500rpm PPGZ-60 13000rpm / 3000rpm PPGZ-80 7000rpm / 3000rpm PPGZ-120 6500rpm / 3000rpm
PPGZE(F) Series Mechanical Dimension PPGZE Series Gearbox Model PPGZE40 PPGZE60 PPGZE80 PPGZE120 No. of Stage 1 2 3 1 2 3 1 2 3 1 2 3 L1 Overall Length 119.5 132.5 144.5 156.5 169.5 182 194 212 229.5 258.7 286.5 314 L3 Body Length 38.5 51.5 63.5 46.5 59.5 72 60 78 95.5 73.7 101.5 129 L12 Overall Height 68 93 109.5 145.5 Output L4 Output Shaft Length 26 35 40 55 L5 Output Length to Shaft Shoulder 24 30.5 36 50 L6 Key Length 16 25 28 40 L7 Key Length to Shaft End 2.5 2.5 4 5 L8 Spigot Length 2 3 3 4 D4 Output Shaft Diameter Ø 10h7 Ø 14h7 Ø 20h7 Ø 25h7 D5 Shaft Shoulder Diameter Ø 12 Ø 17 Ø 25 Ø 35 D6 Spigot Diameter Ø 26 Ø 40 Ø 60 Ø 80 D7 Body Diameter Ø 40 Ø 60 Ø 80 Ø 115 D8 Mounting Hole Distribution Circle Ø 34 Ø 52 Ø 70 Ø 100 B1 Key Width 3 5 6 8 H1 Key Height 11.2 16 22.5 28 G2 Mounting Screw Hole x Depth M4x6 M5x8 M6x10 M10x16 G3 Center Screw Hole M3x9 M5x12 M6x16 M10x22 Input L2 Input Flange Length 19 23 26.5 27 L9 Motor Shaft Length 25 30 35 45 L10 Spigot Depth 3 2.5 3.5 3.5 D1 Mounting Hole Distribution Circle Ø 46 Ø 70 Ø 100 Ø 115 D2 Spigot Diameter Ø 30h7 Ø 50h7 Ø 80h7 Ø 95h7 D3 Input Shaft Diameter Ø 8h7 Ø 14h7 Ø 16h7 Ø 19h7 G1 Mounting Screw Hole M4x10 M5x12 M6x15 M8x20 Q3 Input Flange 40 60 90 115
PPGZE(F) Series Mechanical Dimension (Continued) PPGZF Series Gearbox Model PPGZF40 PPGZF60 PPGZF80 PPGZF120 No. of Stage 1 2 3 1 2 3 1 2 3 1 2 3 L1 Overall Length 119.5 132.5 144.5 156.5 169.5 182 194 212 229.5 258.7 286.5 314 L3 Body Length 38.5 51.5 63.5 46.5 59.5 72 60 78 95.5 73.7 101.5 129 L12 Overall Height 68 93 109.5 145.5 Output L4 Output Shaft Length 26 35 40 55 L5 Output Length to Shaft Shoulder 24 30.5 36 50 L6 Key Length 16 25 28 40 L7 Key Length to Shaft End 2.5 2.5 4 5 L8 Spigot Length 2 3 3 4 D4 Output Shaft Diameter Ø 10h7 Ø 14h7 Ø 20h7 Ø 25h7 D5 Shaft Shoulder Diameter Ø 12 Ø 17 Ø 25 Ø 35 D6 Spigot Diameter Ø 26 Ø 50 Ø 80 Ø 110 D7 Gearbox Section 45 60 90 120 D8 Mounting Hole Distribution Circle Ø 50 Ø 70 Ø 100 Ø 130 D9 Flange Mounting Hole Ø 3.5 Ø 5.5 Ø 6.5 Ø 8.5 B1 Key Width 3 5 6 8 H1 Key Height 11.2 16 22.5 28 G3 Center Screw Hole M3x9 M5x12 M6x16 M10x22 Input L2 Input Flange Length 19 23 26.5 27 L9 Motor Shaft Length 25 30 35 45 L10 Spigot Depth 3 2.5 3.5 3.5 D1 Mounting Hole Distribution Circle Ø 46 Ø 70 Ø 100 Ø 115 D2 Spigot Diameter Ø 30h7 Ø 50h7 Ø 80h7 Ø 95h7 D3 Input Shaft Diameter Ø 8h7 Ø 14h7 Ø 16h7 Ø 19h7 G1 Mounting Screw Hole x Depth M4x10 M5x12 M6x15 M8x20 Q3 Input Flange 40 60 90 115
PPGS Series High Rigidity Low Backlash Efficiency Up to 98% Backlash Low to 3arcmin Technical Specifications No. of Stage 1 2 Gear Ratio 3 4 5 8 10 12 15 16 20 25 32 40 64 100 Full Load Efficiency 98% 95% Lifetime 30,000 hrs Instant Stop Torque 2 Times of Rated output torque Operating Temp. -25 C ~ +90 C Safety Grade IP54 Lubrication Type Lifetime Lubrication Mounting Type Any Rated Admissible Torque (N.m) Rotor Inertia (Kg.cm 2 ) Backlash (arcmin) Torsional Stiffness (N.m/arcmin) Weight (Kg) Max Radial Load/ Max Axial Load Noise Max Speed/ Recommended Speed PPGS70 30 40 50 37 27 77 68 77 77 68 77 68 37 27 PPGS90 75 100 110 62 45 120 110 120 110 110 120 110 62 45 PPGS115 150 200 210 148 125 260 210 260 260 210 260 210 148 125 PPGS142 400 560 700 450 305 910 780 910 910 780 910 780 450 305 PPGS190 1000 1200 1600 1000 630 1800 1800 1800 1800 1800 1800 1800 1000 630 PPGS70 0.32 0.20 0.16 0.12 0.10 0.22 0.21 0.20 0.17 0.16 0.13 0.13 0.13 0.12 PPGS90 0.81 0.60 0.52 0.46 0.44 0.75 0.74 0.56 0.50 0.48 0.45 0.45 0.45 0.44 PPGS115 2.10 1.51 1.22 1.05 1.00 2.00 2.00 1.48 1.41 1.21 1.46 1.05 1.05 1.00 PPGS142 12.14 7.78 6.07 4.63 4.25 12.37 12.35 7.47 6.65 5.81 6.36 5.28 4.50 4.17 PPGS190 47.52 29.69 23.18 16.83 15.32 30.25 23.53 28.95 22.71 22.46 16.65 16.54 16.45 15.07 PPGS70 <3 <5 PPGS90 <3 <5 PPGS115 <3 <5 PPGS142 <3 <5 PPGS190 <3 <5 PPGS70 6 7 PPGS90 9 10 PPGS115 20 22 PPGS142 44 46 PPGS190 130 140 PPGS70 3.0 3.8 PPGS90 4.3 5.7 PPGS115 9.0 11.6 PPGS142 15.4 18.5 PPGS190 33.5 45 PPGS70 3000N / 6000N PPGS90 3900N / 9000N PPGS115 4300N / 12000N PPGS142 8200N / 19000N PPGS190 12000N / 28000N PPGS70 58dB(A) PPGS90 60dB(A) PPGS115 65dB(A) PPGS142 68dB(A) PPGS190 70dB(A) PPGS70 14000rpm / 5000rpm PPGS90 10000rpm / 4500rpm PPGS115 8500rpm / 4000rpm PPGS142 6500rpm / 3000rpm PPGS190 6000rpm / 2500rpm
PPGS Series Mechanical Dimension Gearbox Model PPGS70 PPGS90 PPGS115 PPGS142 PPGS190 No. of Stage 1 2 1 2 1 2 1 2 1 2 L1 Overall Length 124 147.5 155.5 184 193 226.5 269 318.5 305.5 353 L3 Body Length 62.5 86 69 97.5 77.5 111 102 151.5 121.5 169 Output L4 Output Shaft Length 32 41.5 64.5 87 90 L5 Output Length to Shaft Shoulder 28 36 58 80 82 L8 Spigot Length 3 3 4 5 6 D4 Output Shaft Diameter Ø 19h7 Ø 22h7 Ø 32h7 Ø 40h7 Ø 55h7 D5 Shaft Shoulder Diameter Ø 35 Ø 40 Ø 45 Ø 65 95 D6 Spigot Diameter Ø 60h7 Ø 80h7 Ø 110h7 Ø 130h7 Ø 160h7 D7 Output Flange 70 90 115 142 190 D8 Mounting Hole Distribution Circle Ø 75 Ø 100 Ø 130 Ø 165 Ø 215 D9 Mounting Hole Ø 5.5 Ø 6.5 Ø 8.5 Ø 11 Ø 13.5 L13 Groove Width 23 30 34 52 52 L14 Groove 64 87 115 140 190 Input L2 Input Flange Length 29.5 45 51 80 94 L9 Motor Shaft Length 23 35 45 67 81 L10 Motor Spigot Depth 3 3.5 3.5 6 6 D1 Mounting Hole Distribution Circle Ø 75 Ø 100 Ø 115 Ø 165 Ø 215 D2 Spigot Diameter Ø 50h7 Ø 80h7 Ø 95h7 Ø 130h7 Ø 180h7 D3 Input Shaft Diameter Ø 11h7 Ø 16h7 Ø 19h7 Ø 35h7 Ø 38h7 G1 Mounting Screw Hole x Depth M5x12 M6x15 M8x22 M10x25 M12x25 Q3 Input Flange 70 90 115 142 190