NEMA Standards Publication TF (R2000, R2005) Coated Electrical Sleeving

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NEMA Standards Publication TF 1-1993 (R2000, R2005) Coated Electrical Sleeving Published by: National Electrical Manufacturers Association 1300 North 17th Street, Suite 1847 Rosslyn, Virginia 22209 www.nema.org All rights including translation into other languages reserved under the Universal Copyright Convention, the Berne Convention for the Protection of Literary and Artistic Works, and the International and Pan American Copyright Conventions.

NOTICE AND DISCLAIMER The information in this publication was considered technically sound by the consensus of persons engaged in the development and approval of the document at the time it was developed. Consensus does not necessarily mean that there is unanimous agreement among every person participating in the development of this document. The National Electrical Manufacturers Association (NEMA) standards and guideline publications, of which the document contained herein is one, are developed through a voluntary consensus standards development process. This process brings together volunteers and/or seeks out the views of persons who have an interest in the topic covered by this publication. While NEMA administers the process and establishes rules to promote fairness in the development of consensus, it does not write the document and it does not independently test, evaluate, or verify the accuracy or completeness of any information or the soundness of any judgments contained in its standards and guideline publications. NEMA disclaims liability for any personal injury, property, or other damages of any nature whatsoever, whether special, indirect, consequential, or compensatory, directly or indirectly resulting from the publication, use of, application, or reliance on this document. NEMA disclaims and makes no guaranty or warranty, express or implied, as to the accuracy or completeness of any information published herein, and disclaims and makes no warranty that the information in this document will fulfill any of your particular purposes or needs. NEMA does not undertake to guarantee the performance of any individual manufacturer or seller s products or services by virtue of this standard or guide. In publishing and making this document available, NEMA is not undertaking to render professional or other services for or on behalf of any person or entity, nor is NEMA undertaking to perform any duty owed by any person or entity to someone else. Anyone using this document should rely on his or her own independent judgment or, as appropriate, seek the advice of a competent professional in determining the exercise of reasonable care in any given circumstances. Information and other standards on the topic covered by this publication may be available from other sources, which the user may wish to consult for additional views or information not covered by this publication. NEMA has no power, nor does it undertake to police or enforce compliance with the contents of this document. NEMA does not certify, test, or inspect products, designs, or installations for safety or health purposes. Any certification or other statement of compliance with any health or safety related information in this document shall not be attributable to NEMA and is solely the responsibility of the certifier or maker of the statement.

Page i CONTENTS Page Foreword...iii Scope...iv Section 1 REFERENCED STANDARDS AND DEFINITIONS 1.1 Referenced Standards... 1 1.2 Definitions... 1 Section 2 CLASSIFICATION 2.1 Types... 3 2.2 Grades... 3 Section 3 DIMENSIONAL REQUIREMENTS 3.1 Inside Diameter and Wall Thickness...5 3.2 Length... 6 3.3 Splices... 6 Section 4 PERFORMANCE REQUIREMENTS 4.1 Electrical Requirements... 7 4.2 Non-Electrical Requirements... 7 4.3 Colors... 7 Section 5 METHODS OF TEST 5.1 Procedures... 9 5.2 Sampling... 9 5.3 Conditioning... 9 5.4 Ovens... 9 5.5 Dimensional Measurements... 9 5.5.1 Apparatus and Materials... 9 5.6 Dielectric Breakdown Voltage... 10 5.6.1 Apparatus and Materials... 10 5.6.2 Test Specimens... 10 5.6.3 Report... 11 5.7 Flammability... 11 5.7.1 Apparatus and Materials... 11 5.7.2 Procedure A, Vertical Burning Rate (Candle Test)... 12 5.7.3 Procedure B, Horizontal Flame Test... 13 5.8 Low-Temperature Flexibility... 13 5.8.1 Apparatus... 13 5.8.2 Test Specimens... 13 5.8.3 Procedure... 14 5.9 Oil Resistance... 14 5.9.1 Test Specimens... 14 5.9.2 Procedure... 14 5.10 Compatibility with Insulated Wire... 16

Page ii 5.10.1 Apparatus and Materials... 16 5.10.2 Test Specimens... 16 5.10.3 Procedure... 16 5.11 Effect of Axial Compression (Push-Back)... 17 5.11.1 Test Specimens... 17 5.11.2 Procedure... 17 5.12 Thermal Endurance... 17 5.12.1 Test Specimens... 17 5.12.2 Proof-Testing Specimens... 18 5.12.3 Selection of Exposure Temperature and Periods... 18 5.12.4 Procedure... 18 5.12.5 Construction of Thermal Life Curves... 18 5.12.6 Determination of the Temperature Index... 18 5.13 Flexibility... 19 5.13.1 Apparatus and Materials... 19 5.13.2 Procedure... 19 TABLES 2-1 Breakdown Voltage Requirements, kv, Minimum... 4 3-1 Inside Diameter and Wall Thickness...5 3-2 Tolerance on Cut Lengths... 6 3-3 Number of Allowable Splices... 6 4-1 Chemical, Thermal, and Mechanical Requirements... 8 5-1 Sampling Schedule... 9 5-2 Mandrels for Low-Temperature Flexibility Test... 15 5-3 Mandrels for Flexibility After Heat Aging Test... 19 FIGURES 5-1 Schematic Arrangement for Horizontal Flame Test... 12

Page iii Foreword The Standards Publication has been prepared by the Electrical Tubing and Sleeving Section of the National Electrical Manufacturers Association and is intended primarily to establish test methods and performance characteristics for flexible coated sleeving used for electrical insulation. These standards have been developed and revised over a period of years in close coordination with user needs. In addition, this Standards Publication has been closely coordinated with parallel standards writing efforts going on in Subcommittee 15C of the International Electro-Technical Commission, ASTM, NAVSEA, and UL. This Standards Publication which was developed by the Electrical Tubing and Sleeving Section is reviewed periodically for any revisions that may be necessary to keep them up to date with advanced technology. Proposed or recommended revisions should be submitted to: Vice President, Technical Services Department National Electrical Manufacturers Association 1300 North 17th Street, Suite 1847 Rosslyn, Virginia 22209 This Standards Publication was developed by the Tubing and Sleeving Section. Section approval of the standard does not necessarily imply that all section members voted for its approval or participated in its development. At the time it was reaffirmed in 2005, the Flexible Insulation and Mica Section was composed of the following members: Atkins & Pearce Covington, KY Hilec, Inc. Arcade, NY Sofanou Inc. Troy, MI Suflex Newmarket, NH Sumitomo Electric Santa Clara, CA Tyco Electronics/Raychem Menlo Park, CA

Page iv Scope This Standards Publication covers requirements for and the testing of flexible coated sleeving used for electrical insulation.