Tinplate Aerosol Can Manufacturing John Saalwachter Director Global Business Development & Marketing 1 Ball BALL Corporation CORPORATION 10 Longs BALL.COM Peak Drive Broomfield, Colorado 80021 303-469-3131 www.ball.com
3-Piece Tinplate Aerosol Cans 2 BALL CORPORATION BALL.COM
Part 1 Coil Line Operations 3 Ball BALL Corporation CORPORATION 10 Longs BALL.COM Peak Drive Broomfield, Colorado 80021 303-469-3131 www.ball.com
Coil Change 4 BALL CORPORATION BALL.COM
Uncoiler 5 BALL CORPORATION BALL.COM
Inspection Visual Inspection and Pinhole Detection 6 BALL CORPORATION BALL.COM
Body Sheet 7 BALL CORPORATION BALL.COM
Plate Skids 8 BALL CORPORATION BALL.COM
Part 2 Coater and Oven 9 Ball BALL Corporation CORPORATION 10 Longs BALL.COM Peak Drive Broomfield, Colorado 80021 303-469-3131 www.ball.com
Coater Infeed 10 BALL CORPORATION BALL.COM
Coated Sheet 11 BALL CORPORATION BALL.COM
Weld Margins 12 BALL CORPORATION BALL.COM
Oven Exit 13 BALL CORPORATION BALL.COM
Part 3 Dome & Bottom Formation (Press) 14 Ball BALL Corporation CORPORATION 10 Longs BALL.COM Peak Drive Broomfield, Colorado 80021 303-469-3131 www.ball.com
Aerosol Dome Progression 15 BALL CORPORATION BALL.COM
Aerosol Sealing Compound Aerosol Seaming Compounds 2311 for most applications 9113 for special applications DEET containing products Insect repellants, not insecticides 16 BALL CORPORATION BALL.COM
Part 4 Flat Sheet Printing (Lithography) 17 Ball BALL Corporation CORPORATION 10 Longs BALL.COM Peak Drive Broomfield, Colorado 80021 303-469-3131 www.ball.com
Printed Sheet 18 BALL CORPORATION BALL.COM
6-Color Printing Press 19 BALL CORPORATION BALL.COM
Sheet Feeder to Printing Press 20 BALL CORPORATION BALL.COM
Printing Plate in 6 Ink Stations 21 BALL CORPORATION BALL.COM
Ink Supplied to Each Plate Station 22 BALL CORPORATION BALL.COM
Clear Over Varnish is Applied 23 BALL CORPORATION BALL.COM
Coating Cure Ultraviolet Light 24 BALL CORPORATION BALL.COM
Each Color is Checked Using X-Rite 25 BALL CORPORATION BALL.COM
Sheet Stacker, Ticketed and Banded 26 BALL CORPORATION BALL.COM
Part 5 Can Body Forming Slitter Welder (Bodymaker) Side Seam Stripe Side Seam Stripe Oven 27 Ball BALL Corporation CORPORATION 10 Longs BALL.COM Peak Drive Broomfield, Colorado 80021 303-469-3131 www.ball.com
Aerosol Can Progression - Body Blank 28 BALL CORPORATION BALL.COM
Aerosol Can Progressions 29 BALL CORPORATION BALL.COM
Slitter First Operation Trim to Square 30 BALL CORPORATION BALL.COM
Slitter Second Operation - Can Body Blanks 31 BALL CORPORATION BALL.COM
High Speed Welder (Bodymaker) 32 BALL CORPORATION BALL.COM
Formed, Unwelded Body 33 BALL CORPORATION BALL.COM
Z-Bar Close-up Overlap Area 34 BALL CORPORATION BALL.COM
High Speed Soudronic Welder 35 BALL CORPORATION BALL.COM
Upper and Lower Welder Rolls 36 BALL CORPORATION BALL.COM
Welded Can Body 37 BALL CORPORATION BALL.COM
Welded Can Body (Unstriped) 38 BALL CORPORATION BALL.COM
Side Seam Stripe Application 39 BALL CORPORATION BALL.COM
Inside (Powder) Stripe Applied 40 BALL CORPORATION BALL.COM
Side Stripe Curing Oven 41 BALL CORPORATION BALL.COM
Part 6 Assembly Operation Necker Flanger Bottom Double Seamer Dome Double Seamer Tester Palletizer Strapper 42 Ball BALL Corporation CORPORATION 10 Longs BALL.COM Peak Drive Broomfield, Colorado 80021 303-469-3131 www.ball.com
Double Necker 43 BALL CORPORATION BALL.COM
Spin Flanger 44 BALL CORPORATION BALL.COM
Flanger Tooling 45 BALL CORPORATION BALL.COM
Double Seamer 46 BALL CORPORATION BALL.COM
Double Seaming Sequence 47 BALL CORPORATION BALL.COM
48 BALL CORPORATION BALL.COM
Double Seam Geometry Cross section away from the side seam weld Cross section at the side seam weld 49 BALL CORPORATION BALL.COM
Infinity System 50 BALL CORPORATION BALL.COM
Air Tester 51 BALL CORPORATION BALL.COM
Palletizer 52 BALL CORPORATION BALL.COM
Finished Pallet 53 BALL CORPORATION BALL.COM
Video Placeholder 54 BALL CORPORATION BALL.COM
2-Piece Steel Aerosol Cans 55 BALL CORPORATION BALL.COM
Steel Aerosol Container Manufacturing 2-Piece Steel Containers All components manufactured from flat sheet/coil stock 1 st stage cupper, 2 nd stage draw & trim, 3 rd stage dome formation, bottom double seamed onto the body shell (bottom formed from flat sheet/coil separately) 56 BALL CORPORATION BALL.COM
Questions? 57 Ball BALL Corporation CORPORATION 10 Longs BALL.COM Peak Drive Broomfield, Colorado 80021 303-469-3131 www.ball.com