SMART MOTION C A T A L O G 2009:1

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1 SMART MOTION C A T A L O G 2009:1

2 Which arm do you need? To ensure that the balancing arm you order meets your expectations it is important to consider the following aspects. 1. Which type? PARALLEL ARM Stationary. Vertical working motion, such as threading. Can be mounted on table, wall or pillar. RAIL SUPPORTED ARM Rails permit unlimited reach. Can be used over several work stations, or several arms can share rails at one work station. Can be mounted between pillars fixed to ceiling, wall or floor. DO YOU NEED ERROR PROOFING? FOLDING ARM Stationary. Large effective working area in horizontal plane several different working operations on same unit at varying distances. You can upgrade Folding arms and most Rail arms with Smart-Control. Smart-Control upgrade adds three encoders to specific torque arms, at the pivot locations, and a control system. The controller converts the data from the encoders to an X, Y & Z location and controls the screwdrivers based on the program you generated. Can be mounted on table, wall or pillar.

3 w w w. k o l v e r u s a. c o m / S M A RT M O T I O N C ATA L O G 3 2. Which tool holder? 3. What load capacity? To decide the correct load capacity for a balancing arm you need to take the following into account: Weight of cables, hoses, etc. to tool/machine Weight of tool/machine Weight of any extension tube The design of the tool and type of operation determine the choice of tool holder. Tool holders are available that are fixed, or can tilt and rotate to permit horizontal or vertical operations.. + Weight of tool holder = Total weight to use when choosing load capacity Choose the correct size of tool holder by measuring the diameter of the selection of the tool or machine that will be held in the tool holder. If necessary, the tool holder can be combined with one of our specially made adapter sleeves. NOTE! When the shaft of a power screwdriver is parallel with the rotating axis of the tool holder, the torque will not be eliminated. WHAT IS SMART-CONTROL? Smart-Control upgrade adds positional tracking to your torque arm. The Smart-Control knows the X, Y & Z location of your tool and synchronizes the location with the tool control system. Smart-Control Features: Program 5 jobs with 40 screw locations each. Add a bit/socket tray to confirm the correct applicator is used. Add Smart-Bins to confirm the correct screw is used. Look for the Smart upgrade symbol to know if the arm you are considering is suitable for this option. Although the greatest care has been taken to ensure the accuracy of information in this catalog, we accept no liability for any errors. We reserve the right to make changes without prior notice. I L L U S T R A T I O N S The illustrations in this catalog represent the products described, but the supplied goods may differ in certain respects from those illustrated. S P E C I F I C A T I O N S To avoid holding back improvement in design, materials and manufacturing methods, we reserve the right to revise designs and dimensions in relation to the information given in this catalog. Customers are reminded that when buying products from Kolver USA for use in professional or other applications, additional up-to-date information and advice is available that is outside the scope of this catalog concerning the suitability of each product for use with various combinations of Kolver USA s extensive product range. All relevant information must be passed on to the individuals who are responsible for using the product.

4 4 S M A RT M O T I O N C ATA L O G / w w w. k o l v e r u s a. c o m Parallel arm (PA1) PA1 is the most powerful parallel arm and is capable of supporting a weight of up to 22.0 lbs and a torque of up to in/lbs. It is intended for vertical operations and is especially suitable for fitting screws and for large threading operations. The weight of the tool is supported by gas springs. The longer pillar is recommended as installed on the floor when working in a seated position. Article Number Load Capacity Torque Max reach Min reach Height PA lbs in/lbs 36.2 in 24.8 in 21.7 in PA lbs in/lbs 36.2 in 24.8 in 21.7 in PA lbs in/lbs 36.2 in 24.8 in 21.7 in PA lbs in/lbs 36.2 in 24.8 in 21.7 in PA lbs in/lbs 36.2 in 24.8 in 21.7 in PA lbs in/lbs 36.2 in 24.8 in 21.7 in PA lbs in/lbs 36.2 in 24.8 in 21.7 in PA lbs in/lbs 43.3 in 28.7 in 25.6 in PA lbs in/lbs 43.3 in 28.7 in 25.6 in PA lbs in/lbs 43.3 in 28.7 in 25.6 in PA lbs in/lbs 43.3 in 28.7 in 25.6 in PA lbs in/lbs 43.3 in 28.7 in 25.6 in PA lbs in/lbs 43.3 in 28.7 in 25.6 in

5 w w w. k o l v e r u s a. c o m / S M A RT M O T I O N C ATA L O G 5 Accessories Parallel arm (PA1) TABLE STAND TST-0125 Torque in/lbs WALL BRACKET WBR-P1-1 Torque in/lbs WALL BRACKET WBR-P1-2 Torque in/lbs PILLAR BST-080X080X0800 h = 31.5 in BST-080X080X1300 h = 51.2 in ADJUSTABLE VERTICAL HOLDER ATH Ø = in ATH Ø = in Weight.88 lbs Torque in/lbs FIXED VERTICAL HOLDER * VTH-PF Weight 1.5 lbs Torque in/lbs FIXED VERTICAL HOLDER swiveling tool * VTH-PS Weight 3.3 lbs Torque in/lbs * See price list for a selection of Adapter Sleeves

6 6 S M A RT M O T I O N C ATA L O G / w w w. k o l v e r u s a. c o m Parallel arm (PA2) The PA2 parallel arm is intended for vertical operations and is used primarily with threading machines and power screwdrivers. The longer pillar is recommended as installed on the floor when working in a seated position. Article Number Load Capacity Torque Max reach Min reach Height PA lbs in/lbs 25.2 in 17.3 in 13.8 in PA lbs in/lbs 25.2 in 17.3 in 13.8 in PA lbs in/lbs 30.7 in 20.5 in 16.9 in PA lbs in/lbs 30.7 in 20.5 in 16.9 in

7 w w w. k o l v e r u s a. c o m / S M A RT M O T I O N C ATA L O G 7 Accessories Parallel arm (PA2) TABLE STAND TST-0100 h = 11.8 in TST-0148 h = 18.5 in TABLE CLAMP TCL-2282 WALL BRACKET WBR-P2 PILLAR BST-080X040X0800 h = 31.5 in BST-080X040X1300 h = 51.2 in ADJUSTABLE VERTICAL HOLDER ATH Ø = in ATH Ø = in Weight.44 lbs FIXED VERTICAL HOLDER VTH Ø = 1.4 in VTH Ø = 1.5 in VTH Ø = 1.8 in VTH Ø = 2.2 in Weight.44 lbs VERTICAL HOLDER, adjustable in two axis * STH Ø = 1.4 in STH Ø = 1.5 in STH Ø = 1.8 in STH Ø = 2.2 in Weight.44 lbs * See price list for a selection of Adapter Sleeves

8 8 S M A RT M O T I O N C ATA L O G / w w w. k o l v e r u s a. c o m Folding arm (PS1) PS1 is the most powerful folding arm. It is capable of supporting a weight of up to 22.0 lbs and a torque of up to in/lbs. Folding arms have a large effective working area and are suitable for both vertical and horizontal operations. The weight of the tool is supported by gas springs. The longer pillar is recommended as installed on the floor when working in a seated position. Article Number Load Capacity Torque Max reach Min reach PS lbs in/lbs 38.8 in 11.6 in PS lbs in/lbs 38.8 in 11.6 in PS lbs in/lbs 38.8 in 11.6 in PS lbs in/lbs 38.8 in 11.6 in PS lbs in/lbs 38.8 in 11.6 in PS lbs in/lbs 38.8 in 11.6 in PS lbs in/lbs 45.7 in 15.7 in PS lbs in/lbs 45.7 in 15.7 in PS lbs in/lbs 45.7 in 15.7 in PS lbs in/lbs 45.7 in 15.7 in PS lbs in/lbs 45.7 in 15.7 in PS lbs in/lbs 45.7 in 15.7 in

9 w w w. k o l v e r u s a. c o m / S M A RT M O T I O N C ATA L O G 9 Accessories Folding arm (PS1) TABLE STAND TST-0125 WALL BRACKET WBR-P1-1 WALL BRACKET WBR-P1-2 PILLAR BST-080X080X0800 h = 31.5 in Torque in/lbs Torque in/lbs Torque in/lbs BST-080X080X1300 h = 51.2 in ADJUSTABLE VERTICAL HOLDER ATH Ø = in ATH Ø = in Weight.88 lbs Torque in/lbs FIXED VERTICAL HOLDER VTH-PF Weight 1.54 lbs Torque in/lbs FIXED VERTICAL HOLDER, swiveling tool * VTH-PS Weight 3.75 lbs Torque in/lbs ADJUSTABLE HORIZONTAL HOLDER HTH Ø = in HTH Ø = in Weight 2.65 lbs Torque in/lbs ROTARY HORIZONTAL HOLDER, fixed tool * HTH-PF Weight 3.53 lbs Torque in/lbs ROTARY HORIZONTAL HOLDER, swiveling tool * HTH-PS Weight 5.3 lbs Torque in/lbs * See price list for a selection of Adapter Sleeves

10 10 S M A RT M O T I O N C ATA L O G / w w w. k o l v e r u s a. c o m Folding arm (PS2) The PS2 folding arm has a large effective working area and a wide selection of tool holders for both vertical and horizontal operations. Common tools and machines that are used with PS2 include pop rivet guns, portioning tools, power screwdrivers, adhesive guns and nail guns. The longer pillar is recommended as installed on the floor when working in a seated position. Article Number Load Capacity Torque Max reach Min reach PS lbs in/lbs 27.9 in 4.3 in PS lbs in/lbs 27.9 in 4.3 in PS lbs in/lbs 33.1 in 7.9 in PS lbs in/lbs 33.1 in 7.9 in

11 w w w. k o l v e r u s a. c o m / S M A RT M O T I O N C ATA L O G 11 Accessories Folding arm (PS2) TABLE STAND TST-0100 h = 11.8 in TST-0148 h = 18.5 in TABLE CLAMP TCL-2282 WALL BRACKET WBR-P2 PILLAR BST-080X040X0800 h = 31.5 in BST-080X040X1300 h = 51.2 in ADJUSTABLE VERTICAL HOLDER ATH Ø = in ATH Ø = in Weight.44 lbs FIXED VERTICAL HOLDER VTH Ø = 1.4 in VTH Ø = 1.5 in VTH Ø = 1.8 in VTH Ø = 2.2 in Weight 1.54 lbs Torque in/lbs VERTICAL HOLDER, adjustable in two axis * STH Ø = 1.4 in STH Ø = 1.5 in STH Ø = 1.8 in STH Ø = 2.2 in Weight.66 lbs HORIZONTAL HOLDER, rotary and adjustable * CST Ø = 1.4 in CST Ø = 1.5 in CST Ø = 1.8 in CST Ø = 2.2 in Weight.88 lbs ROTARY HORIZONTAL HOLDER * HTH Ø = 1.4 in HTH Ø = 1.5 in HTH Ø = 1.8 in HTH Ø = 2.2 in Weight.88 lbs * See price list for a selection of Adapter Sleeves

12 12 S M A RT M O T I O N C ATA L O G / w w w. k o l v e r u s a. c o m Folding arm (PS3) The PS3 folding arm is used exclusively for fine mechanical work. Machines and tools that are often used with this folding arm include soldering irons and small power screwdrivers. Tool mountings are available for both vertical and horizontal operations. A wall bracket, height stop and extension tube are standard equipment with this arm. The longer pillar is recommended as installed on the floor when working in a seated position. Article Number Load Capacity Torque Max reach Min reach PS lbs in/lbs 26.4 in 5.3 in PS lbs in/lbs 26.4 in 5.3 in PS lbs in/lbs 31.7 in 9.1 in PS lbs in/lbs 31.7 in 9.1 in

13 w w w. k o l v e r u s a. c o m / S M A RT M O T I O N C ATA L O G 13 Accessories Folding arm (PS3) PILLAR BST-040X040X0800 h = 31.5 in BST-040X040X1300 h = 51.2 in TABLE CLAMP TCL-2282 WALL BRACKET WBR-P3 Included. HEIGHT STOP TAR-P3 Included. EXPANSION TUBE TEX-P3 Weight.31 lbs ADJUSTABLE VERTICAL HOLDER ATH Ø = in ATH Ø = in Weight.44 lbs FIXED VERTICAL HOLDER VTH Ø = 1.4 in VTH Ø = 1.5 in VTH Ø = 1.8 in VTH Ø = 2.2 in Weight.33 lbs VERTICAL HOLDER, adjustable in two axis * STH Ø = 1.4 in STH Ø = 1.5 in STH Ø = 1.8 in STH Ø = 2.2 in Weight.66 lbs HORIZONTAL HOLDER, rotary and adjustable * CST Ø = 1.4 in CST Ø = 1.5 in CST Ø = 1.8 in CST Ø = 2.2 in Weight.88 lbs ROTARY HORIZONTAL HOLDER * HTH Ø = 1.4 in HTH Ø = 1.5 in HTH Ø = 1.8 in HTH Ø = 2.2 in Weight.33 lbs * See price list for a selection of Adapter Sleeves

14 14 S M A RT M O T I O N C ATA L O G / w w w. k o l v e r u s a. c o m Rail supported arm (PR1) The PR1 rail supported arm is the most powerful arm of this type and has a very versatile design. The rails for the PR1 arm and smaller PR2 arm are the same. This has the advantage that if necessary both sizes of arm can be mounted on the same rail unit. The extension tube can be mounted at the required height. The weight of the tool is supported by gas springs. Article Number Load Capacity Torque Reach PR lbs in/lbs +/-19.7 in PR lbs in/lbs +/-19.7 in PR lbs in/lbs +/-19.7 in

15 w w w. k o l v e r u s a. c o m / S M A RT M O T I O N C ATA L O G 15 Accessories Rail supported arm (PR1) PILLAR BST-080X080X1300 OFFSET BEAM OSB-080X040X0500 ALUMINUM BEAM SBE-080X040 RAIL BRL-3412 END STOP EST-3434 END COVER ECO-8040 CABLE TROLLEY TRO-8040 Rec 1 piece/m ARRESTING KIT 4 PCS AKI-MC6S06X040-1 Rec 1 set/m EXTENSION TUBE TEX-P1 WEIGHT: 1.1 lbs ADJUSTABLE VERTICAL HOLDER ATH Ø = in ATH Ø = in Weight:.88 lbs FIXED VERTICAL HOLDER VTH-PF Weight: 1.5 lbs FIXED VERTICAL HOLDER, swiveling tool * VTH-PS Weight: 3.3 lbs * See price list for a selection of Adapter Sleeves

16 16 S M A RT M O T I O N C ATA L O G / w w w. k o l v e r u s a. c o m Rail supported arm (PR2) The PR2 rail supported arm has a very flexible design and many practical accessories. We recommend that the rail supported arm is fitted with both a side stop and a height stop for maximum control and convenience. Because the same rails can be used for both the PR1 and PR2 arms it is possible to mount both sizes of arm on the same rail unit if needed. The extension tube can be mounted at the required height. If an adjustable working height is required, we recommend the adjustable extension tube. It can be adjusted between and 27.6 in. Article Number Load Capacity Torque Reach PR lbs in/lbs +/ in

17 w w w. k o l v e r u s a. c o m / S M A RT M O T I O N C ATA L O G 17 Accessories Rail supported arm (PR2) PILLAR BST-080X040X1300 OFFSET BEAM OSB-080X040X0500 ALUMINUM BEAM SBE-080X040 RAIL BRL-3412 ARRESTING KIT 4 PCS AKI-MC6S06X040-1 Rec 1 set/m END STOP EST-3434 CABLE TROLLEY TRO-8040 Rec 1 piece/m END COVER ECO-8040 SIDE STOP SAR-P2 HEIGHT STOP TAR-P2 ADJUSTABLE VERTICAL HOLDER EXTENSION TUBE TEX-P2 EXTENSION TUBE, adjustable THA-P2 ATH Ø = in ATH Ø = in Weight: 1.1 lbs Weight: 1.3 lbs Weight.44 lbs VERTICAL HOLDER, FIXED VERTICAL HOLDER VTH Ø = 1.4 in adjustable in two axis * STH Ø = 1.4 in VTH Ø = 1.5 in STH Ø = 1.5 in VTH Ø = 1.8 in STH Ø = 1.8 in VTH Ø = 2.2 in STH Ø = 2.2 in Weight.44 lbs Weight.66 lbs * See price list for a selection of Adapter Sleeves

18 18 S M A RT M O T I O N C ATA L O G / w w w. k o l v e r u s a. c o m Rail supported arm (PR3) The PR3 rail supported arm has a very flexible design and is used exclusively for fine mechanical work. There are tool holders for both vertical and horizontal operations. The rails can be ordered in the required length and can be mounted on the ceiling, wall or floor. A height stop and extension tube are standard equipment with the arm, giving excellent accessibility, convenience and control. Article Number Load Capacity Torque Reach PR lbs in/lbs +/ in

19 w w w. k o l v e r u s a. c o m / S M A RT M O T I O N C ATA L O G 19 Accessories Rail supported arm (PR3) PILLAR BST-080X040X1300 OFFSET BEAM OSB-080X040X0500 RAIL BRL-8040 END STOP EST-2020 CABLE TROLLEY TRO-PR3 END COVER Rec 1 piece/m ECO-8040 ADJUSTABLE VERTICAL HOLDER ATH Ø = in ATH Ø = in Weight.44 lbs HEIGHT STOP TAR-P3 Included. EXTENSION TUBE TEX-P3 Weight:.31 lbs Included. FIXED VERTICAL HOLDER VTH Ø = 1.4 in HORIZONTAL HOLDER, rotary and adjustable * CST Ø = 1.4 in VTH Ø = 1.5 in CST Ø = 1.5 in VTH Ø = 1.8 in CST Ø = 1.8 in VTH Ø = 2.2 in CST Ø = 2.2 in Weight.33 lbs Weight.88 lbs VERTICAL HOLDER, adjustable in two axis * STH Ø = 1.4 in ROTARY HORIZONTAL HOLDER * HTH Ø = 1.4 in STH Ø = 1.5 in HTH Ø = 1.5 in STH Ø = 1.8 in HTH Ø = 1.8 in STH Ø = 2.2 in HTH Ø = 2.2 in Weight.66 lbs Weight.33 lbs * See price list for a selection of Adapter Sleeves

20 20 S M A RT M O T I O N C ATA L O G / w w w. k o l v e r u s a. c o m Smart Motion Pillar mounted folding arms model POS-100 & POS-300 Smart Motion ergonomic folding arms assist operators who work with heavier assembly work. The result is a safer and more efficient work station design. The POS-100 and POS-300 are complete folding arm packages that can be used for many different types of mounting, including rail-mounting applications. Folding arms are often used with screwdrivers or nutrunners, but can also be used with other types of tools and applications, such as drilling equipment, tapping application and different types of material handling applications. Our range of tool attachments makes all variations of screwdriver operation possible; horizontal, vertical or rotational. Fast installation, minimal maintenance and long life are characteristics of the POS units. Performance Article Number Load Capacity Torque Max reach PS lbs in/lbs 78.7 in PS lbs in/lbs 78.7 in

21 w w w. k o l v e r u s a. c o m / S M A RT M O T I O N C ATA L O G 21 How to choose a tool holder/when you need a brake There are nine different tool configurations available to cover the most common operations with an inline or right angled tool. Follow the guide below to identify the specific tool holder needed and brake required: Do you have an inline or right angled tool? Is the tool performing horizontal and/or vertical rotations? Is the tool fixed or swivel mounted (i.e. rotate about its axis)? What is the diameter of the attachment point on the tool? For optimal fit, provide the tool make and model number when ordering. Inline tool holders No Brake Brake Required No Brake in/lbs S-PTH-F75 Ø = < 2.95 in Weight 12.1 lbs in/lbs D-PTH-F75 Ø = < 2.95 in Weight 14.3 lbs P/N for tool holder required in/lbs S-PTV-F75-L100 Ø = < 2.95 in Weight 19.8 lbs in/lbs D-PTV-F75-L300 Ø = < 2.95 in Weight 33 lbs P/N for tool holder required in/lbs S-PTR-F75-L100 Ø = < 2.95 in Weight 23.1 lbs in/lbs D-PTR-F75-L300 Ø = < 2.95 in Weight 34.6 lbs P/N for tool holder required

22 22 S M A RT M O T I O N C ATA L O G / w w w. k o l v e r u s a. c o m Right angled tool holders No Brake No Brake Brake Required in/lbs S-PTV-F75 Ø = < 2.95 in Weight 14.3 lbs in/lbs D-PTV-F75 Ø = < 2.95 in Weight 16.1 lbs P/N for tool holder required in/lbs S-PTV-S75 Ø = < 2.95 in Weight 16.1 lbs in/lbs D-PTV-S75 Ø = < 2.95 in Weight 19.8 lbs P/N for tool holder required in/lbs S-PTH-F75-L100 Ø = < 2.95 in Weight 17.6 lbs in/lbs D-PTH-F75-L300 Ø = < 2.95 in Weight 31 lbs P/N for tool holder required Brake Required Brake Required Brake Required in/lbs S-PTH-S75-L100 Ø = < 2.95 in Weight 19.4 lbs in/lbs D-PTH-S75-L300 Ø = < 2.95 in Weight 34.6 lbs P/N for tool holder required in/lbs S-PTR-F75-2L100 Ø = < 2.95 in Weight 28.7 lbs in/lbs D-PTR-F75-2L300 Ø = < 2.95 in Weight 51.8 lbs P/N for tool holder required in/lbs S-PTR-S75-2L100 Ø = < 2.95 in Weight 30.2 lbs in/lbs D-PTR-S75-2L300 Ø = < 2.95 in Weight 53.4 lbs P/N for tool holder required

23 Options As an option POS-100 & POS-300 can be equipped with an operator assist feature to activate the machine. This gives the operator an additional force upwards or downwards when the machine is used, which gives the operator relief in their daily assembly work. Requires an electrical control signal 24 VDC. Additional Smart Motion arms Smart Motion offers a large range of arms to meet the many types of assembly production needs. Below are examples of Parallel Arms for Vertical Applications, Rail Arms mounted to Overhead Rails, and Torque Tubes mounted to Overhead Rails. Our standard arms are designed to cover a large range of our clients needs. We also offer the service of custom designs for special applications. Application examples

24 CAT M KOLVER USA 1 Park Drive Unit 9 Westford, Massachusetts, USA phone: fax:

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